Dimas WS 350 Manuel D'utilisation

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DIMAS WS 350

DIMAS PP 350 E

Operator's manual

Read these instructions carefully and make

sure you understand them before using

DIMAS WS 350 and DIMAS PP 350 E.

Manual de Instrucciones

Antes de utilizar DIMAS WS 350 y

DIMAS PP 350 E lea bien el manual de

instrucciones hasta comprender su

contenido.

Bedienungsanweisung

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dem Inhalt vertraut, bevor Sie

DIMAS WS 350 und DIMAS PP 350 E

benutzen.

Manuel d'utilisation

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manuel d'utilisation avant de se servir

DIMAS WS 350 et DIMAS PP 350 E.

Sommaire des Matières pour Dimas WS 350

Page 1 Operator’s manual Read these instructions carefully and make sure you understand them before using DIMAS WS 350 and DIMAS PP 350 E. Manual de Instrucciones Antes de utilizar DIMAS WS 350 y DIMAS PP 350 E lea bien el manual de instrucciones hasta comprender su contenido.
Page 2 All manuals and user guides at all-guides.com Read the entire operator's manual before Read, understand and follow all Always wear eye and ear protectors using or servicing this unit. warnings and instructions in this manual when using this unit. and on the unit. Lea, comprenda y siga todas las Antes de utilizar o hacer el servicio de la Utilice siempre protecciones para...
Page 3 All manuals and user guides at all-guides.com WARNING! Under no circumstances may the power unit or the machine be modified from the original design without the permission of the manufacturer. Unapproved modifications can result in serious personal injury or even death. WARNING! These machines can be dangerous if they are used improperly or without due care and such use can lead to serious accidents or, in the worst case, fatal accidents.
Page 4 All manuals and user guides at all-guides.com Contents Safety Instructions _________________________________________________________ 6 Introduction ______________________________________________________________ 14 Technical Data ____________________________________________________________ 16 What Is What? ____________________________________________________________ 21 Presentation of the Controls _________________________________________________ 22 Saw Motor _______________________________________________________________ 24 Before Starting ____________________________________________________________ 26 Assembling/Fitting Equipment ________________________________________________ 27 Operating ________________________________________________________________ 36 Maintenance _____________________________________________________________ 44 Transport ________________________________________________________________ 50...
Page 5 During the design and manufacture of Dimas products, great importance is placed on safety, as well as effectiveness and ease of use. To ensure that the machine remains safe you must pay attention to the following: 1.
Page 6 All manuals and user guides at all-guides.com 18. Check that the hoses are connected correctly to the tool and that the hydraulic couplings lock as intended before applying pressure to the hydraulic system. The couplings are locked by turning the outer sleeve on the female coupling so that the slot moves away from the ball.
Page 7 En el diseño y fabricación de los productos Dimas se ha puesto un gran énfasis en la seguridad, además de la efectividad y la facilidad de manejo. Aspectos que se deben considerar para mantener la seguridad de las máquinas: 1.
Page 8 All manuals and user guides at all-guides.com 18. Comprobar que las mangueras estén conectadas adecuadamente en la herramienta y que las conexiones hidráulicas cierren como es debido antes de presurizar el sistema hidráulico. Las conexiones se fijan girando el manguito exterior del acoplamiento hembra para apartar la ranura de la bola.
Page 9 Wer jedoch stets den gesunden Menschenverstand einsetzt, kann Unfällen selbst vorbeugen. Bei der Konstruktion und Herstellung von Dimas-Produkten wurde neben der Leistungsfähigkeit und Benutzerfreundlichkeit größtes Gewicht auf die Sicherheit gelegt. Beachten Sie Folgendes, um einen sicheren Maschinenbetrieb zu gewährleisten: 1.
Page 10 All manuals and user guides at all-guides.com 18. Sicherstellen, dass die Schläuche korrekt an das Werkzeug angeschlossen sind und die Hydraulikkupplungen ordnungsgemäß verriegelt wurden, bevor das Hydrauliksystem unter Druck gesetzt wird. Um die Kupplungen zu verriegeln, die Außenhülse der Buchsenkupplung drehen, wodurch sich die Nut von der Kugel entfernt. Die Druckschläuche des Systems sind stets an den Werkzeugeinlass anzuschließen.
Page 11 Lors de la conception et de la fabrication des produits Dimas, un soin particulier a été apporté à la sécurité des machines, outre leur efficacité et leur simplicité d’utilisation. Pour que la machine demeure de toute sécurité, certains points doivent être respectés : 1.
Page 12 All manuals and user guides at all-guides.com 18. Contrôler que les flexibles sont raccordés correctement à l’outil et que les raccords hydrauliques se verrouillent comme prévu avant de mettre le système hydraulique sous pression. Pour verrouiller les raccords, tourner la douille extérieure du raccord femelle afin que la rainure s’éloigne de la boule.
Page 13 All manuals and user guides at all-guides.com Fig.1 Introduction Our aim in designing the Dimas wall saw was to produce The Dimas WS 350 with the accompanying PP 350 E equipment that can be divided into several units so that it...
Page 14 All manuals and user guides at all-guides.com GB Much effort was invested in ensuring the stability of the rail Since cutting work involves a great deal of transporting and moving equipment, special cases have been produced for so that the available power can be used as effectively as the various components.
Page 15 All manuals and user guides at all-guides.com Fig. 2 Technical Data Specified hydraulic power output ______________ 15 kw (20 hp) Hydraulic fluid flow, max. ____________________ 45 l/min (13 US gallons/min) adjustable Pressure, max. ____________________________ 210 bar (2960 psi) Tank volume ______________________________ 16 l (4.2 US gallons) Trolley motion _____________________________ hydraulic Blade motion _____________________________ hydraulic Power supply _____________________________ 400 V, 16-32 A...
Page 16 All manuals and user guides at all-guides.com Fig. 3 Cutting capacity: 800mm (32") blade diameter (max. start blade) ________________ wall thickness 340 mm (14") 1000mm (40") blade diameter (max. start blade) _______________ wall thickness 440 mm (17") 1200mm (47") blade diameter (max. start blade) _______________ wall thickness 540 mm (21") Capacidad de corte: Diámetro de hoja de sierra 800 mm (32") (hoja inicial máxima) ___ espesor de pared 340 mm (14") Diámetro de hoja de sierra 1.000 mm (40") (hoja inicial máxima) __ espesor de pared 440 mm (17")
Page 17 All manuals and user guides at all-guides.com Fig. 4 Cutting speed m/s 800 1000 1200 1500 1600 Blade diameter, mm Spindle speed 1400 rpm pos. 3 Spindle speed 1000 rpm pos. 2 Spindle speed 630 rpm pos. 1 Velocidad de corte, m/s Diámetro de hoja de sierra (mm) 600 800 1000 1200 1500 1600...
Page 18 All manuals and user guides at all-guides.com Cutting speed, ft/min 24" 28" 32" 47" Blade diameter, inches 40" 59" 63" ft/min ft/min Spindle speed 1400 rpm pos. 3 8797 10263 ft/min ft/min Spindle speed 1000 rpm pos. 2 8378 10472 ft/min ft/min ft/min...
Page 19 All manuals and user guides at all-guides.com Fig. 5 Weight: Total weight of complete system: ______________ approx. 245 kg (540 lbs) Individual components: Wall saw unit _____________________________ 27 kg (59 lbs) Blade guard diam. 800 mm (32") ______________ 15 kg (33 lbs) Rail L = 1200 mm (47") _____________________ 8.5 kg (19 lbs) L = 2000 mm (79") _____________________ 13.5 kg (30 lbs) Hydraulic power unit incl.
Page 20 All manuals and user guides at all-guides.com Fig. 6 What Is What? Remote control 1. Electric motor on/off 5. Trolley motion 2. Blade rotation and start water coolant 6. Arrow up/next alternative 3. LCD (liquid crystal display) 7. Arrow down/next alternative 4.
Page 21 All manuals and user guides at all-guides.com Fig. 8 Fig. 7 Presentation of the Controls Blade rotation and start water coolant Control to start the blade rotation and the water coolant for Electric motor on/off the blade. In order for the blade to reach full power, the control must be turned to the right-hand end position.
Page 22 All manuals and user guides at all-guides.com Fig. 9 Fig. 10 LCD (liquid crystal display) Blade motion This displays information about necessary settings, service Control for moving the blade. From here you control the requirements, and any faults. forward and reverse motion of the blade. The cutting arm rotates and can be run in both directions.
Page 23 All manuals and user guides at all-guides.com Fig. 12 Fig. 11 Trolley motion Saw Motor Control for horizontal motion of the saw unit. From here you Speed valve control the direction and speed. When the horizontal motion is increased, the blade rotation pressure also increases. The rotation speed of the saw motor is controlled with this This can be read on the display.
Page 24 All manuals and user guides at all-guides.com Fig. 13 Fig. 14 Lock knobs Hydraulic hose connections The saw motor is locked on the rail with these. The handles The large hoses drive the saw blade and the small hoses are turned to the lock position when setting up the saw. drive the direction of the saw.
Page 25 All manuals and user guides at all-guides.com Fig. 15 Fig. 16 Water coolant connection Before Starting The water coolant cools the hydraulic fluid and the motor. It Check the hydraulic fluid level also cools and lubricates the blade. Check the hydraulic fluid level in the power unit. This is checked with the level indicator.
Page 26 All manuals and user guides at all-guides.com Fig. 18 Fig. 17 Check the air pressure in the tyres Assembling/Fitting Equipment Check the air pressure in the tyres. It should be 2 bar Take the equipment to the work site. (28 psi). Controlar la presión de aire de los Montar / instalar el equipo neumáticos...
Page 27 All manuals and user guides at all-guides.com Fig. 19 Fig. 20 Connect the electric cable Fit the rail Connect the power supply cable (400 V, 63 A or 400 V, 32 A 1. Mark the cutting line and mark the positions of the drill European contact).
Page 28 All manuals and user guides at all-guides.com Fig. 22 Fig. 21 5. Place the rail between the wall mountings and tighten 7. Adjust the distance between the cutting line and the wall the compression washers (A). mounting. The distance between the edge of the wall mounting and the inner edge of the cutting line should 6.
Page 29 All manuals and user guides at all-guides.com Fig. 23 Fit the saw Lift the saw from its transport case using the handle. With the black control levers directed towards the blade, the saw NOTE! trolley can be placed anywhere along the length of the rail. Heavy lift, remember to assume correct lifting posture.
Page 30 All manuals and user guides at all-guides.com Fig. 24 Connect the hydraulic hoses Wipe clean the quick couplings for the hydraulic hoses from The large hoses drive the saw blade. any dirt. Connect the hose assembly and lock the large The small hoses drive the saw arm.
Page 31 All manuals and user guides at all-guides.com Fig. 25 Fig. 26 Connect the power unit and remote control Connect the remote control using the supplied CAN-bus cable. Tighten the cable connector screws by hand. Connect the ingoing water hose to the hydraulic power unit and open the water flow valve on the top of the power unit by turning the knob anticlockwise.
Page 32 All manuals and user guides at all-guides.com Fig. 27 Fig. 28 Fit the hydraulic power unit 2. If the remote control is correctly connected, the display 1. Check that the emergency stop switch on the hydraulic will indicate “SELECT POWER 32 A”. If the available power unit is not depressed by turning it in the direction fuse is 32A, confirm this by pressing the membrane key of the arrow.
Page 33 All manuals and user guides at all-guides.com Fig. 30 Fig. 29 3. The display now shows “DIMAS PP 355 E START EL. 5. In order to ease mounting the blade guard, put the MOTOR”. If the display does not show this, follow the cutting arm in its uppermost position.
Page 34 All manuals and user guides at all-guides.com Fig. 31 Fig. 32 Fit the saw blade Fit the blade guard and water hose 1. Remove any dirt from the contact surfaces on the blade Adjust the water connection on the cutting arm so that the flange and blade.
Page 35 All manuals and user guides at all-guides.com Fig. 33 Fig. 34 Operating Start procedure 2. Hang the remote control’s carrying strap around your 1. Adjust the speed valve on the saw motor to the correct neck and behind your right arm (left arm for left-handed position, depending on the blade diameter.
Page 36 All manuals and user guides at all-guides.com Fig. 35 Fig. 36 3. Before you start the motor, check that: 5. If cutting can be started from the point where the saw trolley is positioned, turn the control for blade rotation •...
Page 37 All manuals and user guides at all-guides.com Fig. 37 Fig. 38 If cutting is to begin in another position along the rail, run Begin sawing the saw to the start position by turning the horizontal motion 1. Advance the blade into the wall by turning the horizontal knob on the remote control in the desired direction.
Page 38 All manuals and user guides at all-guides.com Fig. 39 Fig. 40 2. Start the horizontal motion by turning the horizontal 3. Once you have made the guide cut, repeat the motion knob in the desired direction. procedure from step 1 onwards until you have cut through the wall.
Page 39 All manuals and user guides at all-guides.com Fig. 42 Fig. 41 1. Move the blade back from the wall by turning the After cutting horizontal motion knob on the remote control. 2. After cutting is completed, turn off the blade rotation and water flow by turning the blade rotation and coolant start knob on the remote control back to “0”.
Page 40 All manuals and user guides at all-guides.com Fig. 43 3. As the rail is symmetrical, the saw can now be turned to 4. Turn off the electric motor by pressing the remote make a new cut on the other side of the rail. control’s green button.
Page 41 All manuals and user guides at all-guides.com Fig. 44 Fig. 45 The water hose can be removed from the saw and used to When the power to the hydraulic unit is disconnected, the rinse the saw. In order to start the water flow, turn the knob water valve opens so that the cooling system can be for blade rotation and starting the water coolant on the drained prior to transport and to avoid the risk of the radiator...
Page 42 All manuals and user guides at all-guides.com Dismantling the equipment NOTE! 1. Allow the motor to stop completely. Always clean all the equipment at the end of the working day. 2. Disconnect the power supply cable before disconnecting the water hoses. 3.
Page 43 Fig. 46 Maintenance Hydraulic fluid The cutting arm contains 0.4 litres (0.42 USqt) of Dimas Oil At delivery, the hydraulic power unit is filled with approx. 150, an EP 150 grade transmission fluid. The fluid should be 16 litres (4.2 US gallons) of hydraulic fluid. The fluid has a changed for the first time after one month of operation, and viscosity of 68 and is of the Petro-Canada ECO-46 brand.
Page 44 All manuals and user guides at all-guides.com Fig. 48 Fig. 49 Draining the hydraulic fluid Filling with hydraulic fluid (hydraulic power unit) Hydraulic power unit: There is a magnetic plug on the underside of the tank for draining the hydraulic fluid. Clean Open the screw cap on the tank and fill with hydraulic fluid the magnet.
Page 45 All manuals and user guides at all-guides.com Fig 51 Fig. 50 Replacing the filter Filling with hydraulic fluid (saw unit) The filter in the hydraulic system is a type 25 my abs. and Hydraulic fluid is filled in the cutting arm through the shall be changed as follows: hydraulic fluid plug hole on the underside of the cutting arm.
Page 46 All manuals and user guides at all-guides.com Fig. 52 Fig. 53 Routine checks Tightening torques Regularly check: If you carry out repairs or maintenance that require removal and refitting of any screws/bolts, they should be retightened The hydraulic fluid level in the hydraulic power unit, to make with the following torques: sure it lies between the marks on the level glass.
Page 47 All manuals and user guides at all-guides.com Fig. 54 Fig. 55 Cleaning Adjusting the guide wheels It is important to clean all the equipment. It is a good idea to In order for the saw to run in a stable manner along the rail disconnect the blade’s water coolant hose from the cutting and in turn be able to cut straight and have an even arm and use this to wash down the saw unit, blade guard,...
Page 48 All manuals and user guides at all-guides.com Fig. 56 Fig. 57 4. Hold the SW9 box end wrench in this position and adjust 1. Remove the red handles by tightening the lock nut. 2. Hold the axle in place with an SW9 box end wrench while loosening the ML6M M12 lock nut.
Page 49 All manuals and user guides at all-guides.com Fig. 59 Fig. 58 Axial adjustment of the guide wheels Transport 1. Place the saw upside down on a workbench or the like. When transporting the power unit between work sites, lie it 2.
Page 50 All manuals and user guides at all-guides.com GB Freight weights: Hydraulic unit: ____________________________________ 130 kg (290 lbs) Large case (containing saw unit, hose assembly, etc.) _____ 70 kg (157 lbs) Long case (containing rail, etc.) _______________________ 35 kg (78 lbs) Small case (containing blade guard d800) _______________ 25 kg (56 lbs) Small case (containing blade guard d1000) ______________ 26 kg (58 lbs) Small case (containing blade guard d1200) ______________ 29 kg (65 lbs)
Page 51 EU Declaration of Conformity to Directive Dimas AB, Box 2098, 550 02 Jönköping, Sweden, tel: +46 36 570 60 00, hereby certifies that the WS 355 Wall Saw, from serial number 01001 and onwards, are manufactured in accordance with the Council’s machinery directive 98/37/EEC, low-voltage directive 73/23/EEC, and directive 89/336/EEC on electromagnetic compatibility, with amendments, and that the following standards have been used for guidance: EN 55 014-1, EN 55 014-2, EN 61 000-3-2, EN 50 144-1.
Page 52 Assurance de conformité CE Dimas AB, Box 2098, SE-550 02 Jönköping, Suède, tél. : +46 36-570 60 00, certifie par la présente que le groupe d’alimentation PP 355 E, à partir des numéros de série 01001 et ultérieurs, est fabriqué conformément à la directive du Conseil 98/37/CE sur les machines, à...
Page 53 All manuals and user guides at all-guides.com 5311420-74 2002W33...

Ce manuel est également adapté pour:

Pp 350 e