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All manuals and user guides at all-guides.com
MVP8-RC XXX
OM-225 781A
August 2005
Processes
MIG (GMAW) Welding
Flux Cored (FCAW) Welding
Description
Wire Feeder
File: MIG (GMAW)

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Sommaire des Matières pour OXO MVP8-RC XXX

  • Page 1 All manuals and user guides at all-guides.com OM-225 781A August 2005 Processes MIG (GMAW) Welding Flux Cored (FCAW) Welding Description Wire Feeder MVP8-RC XXX File: MIG (GMAW)
  • Page 2 All manuals and user guides at all-guides.com TABLE OF CONTENTS SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING ........1-1.
  • Page 3 All manuals and user guides at all-guides.com SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING som _3/05 Y Warning: Protect yourself and others from injury — read and follow these precautions. 1-1. Symbol Usage Means Warning! Watch Out! There are possible hazards with this procedure! The possible hazards are shown in the adjoining symbols.
  • Page 4 All manuals and user guides at all-guides.com ARC RAYS can burn eyes and skin. BUILDUP OF GAS can injure or kill. D Shut off shielding gas supply when not in use. Arc rays from the welding process produce intense visible and invisible (ultraviolet and infrared) rays D Always ventilate confined spaces or use that can burn eyes and skin.
  • Page 5 All manuals and user guides at all-guides.com 1-3. Additional Symbols For Installation, Operation, And Maintenance FIRE OR EXPLOSION hazard. MOVING PARTS can cause injury. D Do not install or place unit on, over, or near D Keep away from moving parts such as fans. combustible surfaces.
  • Page 6 All manuals and user guides at all-guides.com 1-5. Principal Safety Standards Safety in Welding, Cutting, and Allied Processes, ANSI Standard Z49.1, Boulevard, Rexdale, Ontario, Canada 1R3 (phone: from Global Engineering Documents (phone: 1-877-413-5184, website: 800−463−6727 or in Toronto 416−747−4044, website: www.csa−in- www.global.ihs.com).
  • Page 7 All manuals and user guides at all-guides.com SECTION 2 − CONSIGNES DE SÉCURITÉ − LIRE AVANT UTILISATION som _3/05 Y Avertissement : se protéger et protéger les autres contre le risque de blessure — lire et respecter ces consignes. 2-1. Symboles utilisés Symbole graphique d’avertissement ! Attention ! Cette pro- cédure comporte des risques possibles ! Les dangers éven-...
  • Page 8 All manuals and user guides at all-guides.com LES RAYONS D’ARC peuvent entraî- ACCUMULATIONS ner des brûlures aux yeux et à la peau. risquent de provoquer des blessures ou même la mort. Le rayonnement de l’arc du procédé de soudage génère des rayons visibles et invisibles intenses D Fermer l’alimentation du gaz protecteur en cas (ultraviolets et infrarouges) susceptibles de provo- de non-utilisation.
  • Page 9 All manuals and user guides at all-guides.com 2-3. Dangers supplémentaires en relation avec l’installation, le fonctionnement et la maintenance Risque D’INCENDIE OU D’EXPLO- DES ORGANES MOBILES peuvent SION. provoquer des blessures. D Ne pas placer l’appareil sur, au-dessus ou D S’abstenir de toucher des organes mobiles tels à...
  • Page 10 All manuals and user guides at all-guides.com 2-5. Principales normes de sécurité Safety in Welding, Cutting, and Allied Processes, ANSI Standard Z49.1, Boulevard, Rexdale, Ontario, Canada M9W 1R3 (téléphone : de Global Engineering Documents (téléphone : 1-877-413-5184, site In- 800-463-6727 ou à...
  • Page 11 (0.8−2.0 mm) Wire Max. Spool Size Overall Dimensions Speed Weight Recommendation H: 10-1/2 in (267 mm) 8 in OXO APX30 (203 mm) 50−750 IPM W: 8-7/8 in 34.5 lb (1.3−19.1 m/min) (225 mm) (15.7 kg) 14 lb OXO APX40 (6.4 kg)
  • Page 12 All manuals and user guides at all-guides.com 3-2. Installing And Aligning Wire Guide And Drive Rolls Installing Wire Guide And Drive Rolls: Drive Roll Nut Drive Roll Carrier Turn nut one click until lobes of nut line up with lobes of drive roll carrier. Drive Roll Slide drive roll onto drive roll carrier.
  • Page 13 All manuals and user guides at all-guides.com 3-3. Connecting Welding Gun Gun Securing Receptacle Gun Block Outer Ring Insert gun end into receptacle and tighten outer ring. Gun Trigger Plug Gun Trigger Plug Adapter Trigger Receptacle Internal Side View Front View 804 227-A 3-4.
  • Page 14 All manuals and user guides at all-guides.com 3-5. Connecting Weld Cable And 14 Pin Plug User-Supplied Weld Cable Rear View Follow wire manufacturer’s recom- mendations for weld cable polarity. User-Supplied Female Connector User-Supplied Male Connector 14 Pin Plug Weld Cable From Wire Feeder 804 314-A 3-6.
  • Page 15 All manuals and user guides at all-guides.com SECTION 4 − OPERATION 4-1. Controls − Front Panel JOG/GAS Switch Use JOG position to momentarily feed welding wire at speed set on Wire Speed control without energiz- ing welding circuit or shielding gas valve.
  • Page 16 All manuals and user guides at all-guides.com 4-2. Controls − Rear Panel The Flowmeter, Pre-Flow, Post- Flow, Burnback Timer Controls and Voltage Sensing Lead Con- nection are not present on this model. Power Control Switch 10 Amp Circuit Breaker Rear Control Panel 804 313-A OM-225 781 Page 14...
  • Page 17 All manuals and user guides at all-guides.com SECTION 5 − MAINTENANCE & TROUBLESHOOTING 5-1. Routine Maintenance Y Disconnect power Maintain more often before maintaining. during severe conditions. 3 Months Replace Damaged Or Replace Damaged Unreadable Gas Hose Labels Repair Or Replace Cracked Cables And Cords 6 Months...
  • Page 18 All manuals and user guides at all-guides.com 5-3. Troubleshooting Trouble Remedy Wire does not feed, unit completely inop- Turn Power switch On. erative. Check 14−pin plug PLG2 connections. Check input power. Wire does not feed. Check 10 Amp circuit breaker. (see Section 5-2). Check gun trigger connection at wire feeder.
  • Page 19 All manuals and user guides at all-guides.com SECTION 6 − ELECTRICAL DIAGRAM 225 780-A Figure 6-1. Circuit Diagram For Wire Feeder OM-225 781 Page 17...
  • Page 20 All manuals and user guides at all-guides.com SECTION 7 − PARTS LIST Hardware is common and not available unless listed. Parts not shown are listed at end of Parts List. Cabinet Transformer/Relay Mounting Figure 7-1. Complete Assembly OM-225 781 Page 18...
  • Page 21 All manuals and user guides at all-guides.com Rear Control Panel Reverse Angle 804 337-A OM-225 781 Page 19...
  • Page 22 222 265 Adapter, Gun Quick Oxo .........
  • Page 23 174 868 Label, OXO 5 In. Dia..........
  • Page 24 All manuals and user guides at all-guides.com Table 7-1. Drive Roll & Wire Guide Kits (2 Drive Roll) NOTE Drive roll kits include drive rolls, an inlet guide, and an outlet guide. Base selection of drive rolls upon the following recommended usages: 1.
  • Page 25 All manuals and user guides at all-guides.com Notes...
  • Page 26 All manuals and user guides at all-guides.com Notes Start Your Professional Over 80,000 trained 400 Trade Square East, Troy, Ohio 45373 Welding Career Now! since 1930! 1-800-332-9448 www.welding.org...
  • Page 27 All manuals and user guides at all-guides.com Warranty Effective January 1, 2005 (Equipment with a serial number preface of “LE” or newer) This limited warranty supersedes all previous manufacturers Limited Warranty shall not apply to: warranties and is exclusive with no other guarantees or warranties expressed or implied.
  • Page 28 All manuals and user guides at all-guides.com Owner’s Record Please complete and retain with your personal records. Model Name Serial/Style Number Purchase Date (Date which equipment was delivered to original customer.) Distributor Address City State Resources Available Always provide Model Name and Serial/Style Number. Contact your Distributor for: Welding Supplies and Consumables Options and Accessories...