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ASSEMBLY
General Assembly Instructions
1. Always press on the inner ring of a ball–type bearing
when installing the bearing on a shaft.
2. Always press on the outer ring of a ball–type bearing
when pressing the bearing into a bearing recess.
3. Whenever grasping a tool or part in a vise, always use
leather–covered or copper–covered vise jaws. Take
extra care with threaded parts and housings.
4. Always clean every part and wipe every part with a
thin film of oil before installation.
5. Apply a film of O–ring lubricant to all O–rings before
final assembly.
Assembly of the Air Block Assembly
1. Assemble Snap Ring (14) and Screen (15) to Air Block
(13).
Assembly of the Cylinder
1. Assemble Pin (20) to Cylinder (21).
Assembly of the Motor
1. Assemble End Plate (24) to Rotor (22).
2. Assemble Bearing (25) on Rotor.
3. Using a special holding device clamp on Rotor and
tighten Collet Body (26) to Rotor.
4. Screw Insert (27) on Collet Body.
5. Assemble Blades (23) to Rotor slots on Rotor – straight
side out.
6. Slide Cylinder over Rotor with Pin facing upward.
7.
Assemble End Plate (19) to Rotor (22), aligning hole in
End Plate with Pin (20).
8.
Assemble Bearing (18) to Rotor. Press on inner race of
Bearing.
Install Bearing with retainer toward End Plate.
9. Assemble Air Block Assembly (13) by aligning hole in
Block with Cylinder Pin and assemble components to
Motor Housing (28).
All manuals and user guides at all-guides.com
MAINTENANCE SECTION
Assembly of the Valve Body
1. Apply a thin coat of O–ring lubricant to O–rings (11)
2. Assemble O–ring and Bushing (8) in front end of Valve
3. Insert Valve (10) into Valve Body and rotate Valve
4. Insert Plug (9) into hole of Valve.
5. Slide Throttle (12) over front end of Valve Body.
6. Insert Screen (5) in rear of Valve Body.
Assembly of the Tool
1. Insert Motor Assembly with Air Block Assembly
2. Assemble Throttle (12) to Valve Body.
3. Assemble Valve Body Assembly (4) to Housing.
4. Place tool in special holding device and clamp on one
5
6. Rotate the Throttle to the OFF position and remove
7. Carefully grasp the flats on the threaded end of the
8. Lubricate Sleeve (29) and slide over top of tool.
9. Slide Exhaust Sleeve (2) and Snap Ring (1) over Hose
10. Remove the assembled tool from the vise and connect
11. Slide Exhaust Sleeve to groove in Valve Body and
16
and install them in the grooves in the Valve Body (6).
Body (6).
until the hole aligns with the slot in the Valve Body.
attached into Housing (28).
The Throttle must rotate freely when the tool is
completely assembled.
of the bottom two grooves.
Rotate the Throttle to the ON position and tighten
Valve Body Assembly to Housing using a 9/16 inch
wrench on flats of Valve Body.
tool from the special holding device. Grasp Insert
Assembly on front end of tool to ensure tool turns
freely.
Valve Body in vise with the Collet Body (26) upward.
Assembly (3).
the Hose Assembly to the Valve Body.
secure Snap Ring.
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