Poulan Pro 961840002 Manuel Du Propriétaire
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Poulan Pro 961840002 Manuel Du Propriétaire

Poulan Pro 961840002 Manuel Du Propriétaire

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IMPORTANT MANUAL
OWNER'S MANUAL
MODEL NUMBER:
961840002
SNOW THROWER
Gasoline containing up to 10% ethanol (E10) is acceptable for use in this machine.
The use of any gasoline exceeding 10% ethanol (E10) will void the product warranty.
Always Wear Eye Protection During Operation
443922
06.09.11 TH
Do Not Throw Away
WARNING:
Read the Owner's Manual and
fol low all Warnings and Safety
In struc tions. Fail ure to do so
can result in serious injury.
Printed in the U.S.A.

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  • Page 1 WARNING: MODEL NUMBER: Read the Owner's Manual and fol low all Warnings and Safety 961840002 In struc tions. Fail ure to do so can result in serious injury. SNOW THROWER Gasoline containing up to 10% ethanol (E10) is acceptable for use in this machine.

  • Page 2: Preparation

    CONGRATULATIONS on your purchase of a new snow thrower. It has been designed, engineered and man u fac tured to give best possible dependability and per for mance. Should you experience any problem you cannot easily remedy, please contact your nearest authorized service center. We have competent, well-trained tech ni cians and the proper tools to service or repair this unit.

  • Page 3: Product Specifications

    Operation Maintenance and Storage 1. Do not put hands or feet near or under rotating parts. 1. Check shear bolts and other bolts at frequent intervals Keep clear of the discharge opening at all times. for proper tightness to be sure the equipment is in safe working condition.

  • Page 4: Table Des Matières

    TABLE OF CONTENTS SAFETY RULES ............2-3 MAINTENANCE ............. 12-16 PRODUCT SPECIFICATIONS ........3 STORAGE ..............17 CUSTOMER RESPONSIBILITIES ........ 3 TROUBLESHOOTING ..........18 SAFETY AND INSTRUCTIONAL DECALS ....4 REPAIR PARTS ............. 20-31 SETUP................ 5-6 WARRANTY ..............32 OPERATION ............7-11 KNOW YOUR SNOW THROWER READ THIS OWNER'S MANUAL AND ALL SAFETY RULES BEFORE OPERATING YOUR SNOW THROWER.

  • Page 5: Setup

    Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. No parts required – Unfold the handle. Carriage bolts Install the discharge chute. Flange nuts Install the discharge chute. Washers Install the discharge chute. Knob Install the discharge chute.

  • Page 6: Filling The Engine With Oil

    3. Filling the Engine with Oil Product Overview ENGINE See engine manual. LUBRICATION NOTE: SAE 10W30 or SAE 5W30 oil is acceptable for use in cold temperatures if engine is difficult to start. NOTE: Although multi-viscosity oils (5W30, 10W30 etc.) improve starting in cold weather, these multi-viscosity oils will result in increased oil consumption when used above 32°F.

  • Page 7: Operation

    Operation NOTE: For best results, purchase only the quantity of gasoline that you expect to use in 30 days. Otherwise, you may add fuel stabilizer to newly purchased gasoline NOTE: Determine the left and right sides of the machine to keep it fresh for up to 6 months. from the normal operating position.

  • Page 8: Starting The Engine

    Starting the Engine 3. Firmly push in the primer 2 times with your thumb, holding the primer in a for a second before releasing it each time (Figure 11). 1. Push key in (Figure 9). Figure 11 1. Primer Figure 9 1.
  • Page 9 Engaging the Auger Blades The electrical cord can become damaged, causing To engage the auger blades, hold the control bar against a shock or fire. the handle (Figure 14). Thoroughly inspect the electrical cord before plug- ging it into a power source. If the cord is damaged, do not use it to start the snowthrower.

  • Page 10: Stopping The Engine

    IMPORTANT: During initial operation there may be wear Adjusting the Discharge between the auger blades and the scraper bar. Maximum Chute and Chute Deflector performance, both snow throwing and driving, occurs when there is zero clearance between these two parts (Figure 16).

  • Page 11: Clearing A Clogged Discharge Chute

    Clearing a Clogged Operating Tips Discharge Chute The auger blades can throw stones, toys, and other foreign objects and cause serious personal Hand contact with the rotating auger blades injury to the operator or to bystanders. inside the discharge chute is the most common cause of injury associated with snow throwers.

  • Page 12: Maintenance

    Maintenance NOTE: Determine the left and right sides of the machine from the normal operating position. Check for Loose Fasteners Clean / Inspect Snow Thrower Clean / Replace V-Belts Check / Replace Auger Blades and Scraper Bar Lubrication Chart Check Engine Oil Level Change Engine Oil Inspect Muffler Check / Replace Spark Plug...
  • Page 13 Adjusting the Control Cable Adjusting the Control Cable 1. With the control bar disengaged, unhook and move Checking the Control Cable the control cable to the highest position. (Figure 21). Release the control bar to remove the slack in the control cable (Figure 20).

  • Page 14: Changing The Engine Oil

    Changing the Engine Oil 7. Clean around the oil filler cap/dipstick (Figure 24). 8. Unscrew the oil fill cap/dipstick and remove it (Figure 25). Run the engine a few minutes before changing the 9. With the snowthrower in the operating position, care- oil to warm it.

  • Page 15: Servicing The Spark Plug

    Servicing the Spark Plug 5. Remove the oil fill cap. 6. Remove the shroud assembly (Figure 27). 7. Install the oil fill cap. Use a NGK BPR6ES, Champion RN9YC, or BOSCH WR6DC spark plug or equivalent. 8. Disconnect the spark plug wire from the spark plug (Figure 28).

  • Page 16: Replacing The Drive Belt

    Replacing the Drive Belt 4. Install the new drive belt, routing it as shown in (Figure 31). NOTE: Route the new drive belt first around the engine If drive belt becomes worn, oil-soaked, excessively pulley, then the idler pulley, and finally around the drive cracked, frayed, or otherwise damaged, replace the belt.

  • Page 17: Storage

    Storage ENGINE OIL Drain oil (with engine warm) and replace with clean engine oil. (See “Changing the Engine Oil” section of this man ual). Storing the Snowthrower CYLINDER Immediately prepare your snow thrower for storage at 1. Remove spark plug. the end of the season or if the unit will not be used for 30 2.

  • Page 18: Troubleshooting

    Troubleshooting See appropriate section in manual unless directed to an authorized service center/department. PROBLEM CAUSE CORRECTION Does not start 1. Safety ignition key is not inserted. 1. Insert safety ignition key. 2. Out of fuel. 2. Fill fuel tank with fresh, clean gasoline. 3.

  • Page 19: Service Notes

    SERVICE NOTES...

  • Page 20: Repair Parts

    REPAIR PARTS SNOW THROWER - - MODEL NUMBER 961840002 (96184000200) CHUTE ASSEMBLY SSST-Chute asm_5 NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty.
  • Page 21 REPAIR PARTS SNOW THROWER - - MODEL NUMBER 961840002 (96184000200) CHUTE ASSEMBLY PART DESCRIPTION 532 43 48-77 CHUTE.RATCHETING.PLASTIC.W/GRV 532 43 76-40 PLATE.CHUTE.RETAINER 532 43 76-35 PLATE.CHUTE.BASE 817 41 13-12 BOLT.HEX.WSH.HD.13-16 X 3/4 532 43 76-42 HANDLE.CHUTE.MS428 873 97 05-00 NUT.LOCK.HX.W/INS 5/16-18 UNC PL 532 43 48-79 SPRING.RATCHET.ARM...

  • Page 22: Handle Assembly

    REPAIR PARTS SNOW THROWER - - MODEL NUMBER 961840002 (96184000200) HANDLE ASSEMBLY SSST-Handle asm_1 PART DESCRIPTION 532 44 46-88 BAIL.HANDLE.PAINT.MS431 532 44 46-48 HANDLE.PNT.UPPER.SSST 532 43 48-06 CONTROL.CABLE 532 19 19-38 KNOB.HANDLE.BLACK 532 19 15-74 BOLT.HANDLE.BLACK PATCHED 532 14 50-06 CLIP .PUSH-IN.HINGED...
  • Page 23 REPAIR PARTS SNOW THROWER - - MODEL NUMBER 961840002 (96184000200) AUGER ASSEMBLY SSST-Auger asm_1 PART DESCRIPTION 872 11 04-07 BOLT.CARRIAGE 532 43 76-20 PIN.ROLL.3/16 X 1-1/4 532 19 96-87 BOLT.1/4-20.1.50" 532 43 76-18 PLATE.CENTER.BLADE 532 13 20-04 HEX.NUT.1/4-20 NYLON LOCKING 819 09 10-16 WASHER 9/32 X 5/8 X 16 GA.
  • Page 24 REPAIR PARTS SNOW THROWER - - MODEL NUMBER 961840002 (96184000200) SHROUD ASSEMBLY SSST-Shroud asm_11_r1 NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty.
  • Page 25 REPAIR PARTS SNOW THROWER - - MODEL NUMBER 961840002 (96184000200) SHROUD ASSEMBLY PART DESCRIPTION 532 44 39-24 COVER.NON-DRIVE.SIDE.MS428 532 44 39-25 COVER.DRIVE.SIDE.MS428 532 44 39-26 TOP .COVER 532 43 02-20 FUEL.CAP 532 43 62-35 BULB.PRIMER 532 43 54-07 KEY HOUSING 532 43 76-48 TOP .REAR.COVER...
  • Page 26 REPAIR PARTS SNOW THROWER - - MODEL NUMBER 961840002 (96184000200) FRAME ASSEMBLY SSST-Frame asm_5 NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty.

  • Page 27: Frame Assembly

    REPAIR PARTS SNOW THROWER - - MODEL NUMBER 961840002 (96184000200) FRAME ASSEMBLY PART DESCRIPTION 532 43 60-21 LCT.ENGINE 532 44 46-39 FRAME.WELDMENT 532 43 93-49 WHEEL.7X1.5.DMD.GS.3SPK.MS428 532 43 54-17 NUT.PUSH.AXLE.0.5IN 532 43 55-78 SCREW. 5/16-24 X 2.00"HHCS 532 15 04-06 BOLT.ENG.

  • Page 28: Drive Assembly

    REPAIR PARTS SNOW THROWER - - MODEL NUMBER 961840002 (96184000200) DRIVE ASSEMBLY SSST-Drive asm_3 PART DESCRIPTION 532 43 48-60 SPACER.ENGINE.CRANK 532 43 45-02 KEEPER.ENGINE.BELT 532 42 64-90 PULLEY.ENG.TRACTION.3/4 532 85 10-74 WASHER.HARDEN 532 43 72-61 BELT-V.TRACTION 532 43 08-17 SCREW.CAP .SCHD.3/8-24 X 1.25 532 43 48-59 SPRING.IDLER.PULLEY.RETURN...
  • Page 29 SERVICE NOTES...
  • Page 30 REPAIR PARTS SNOW THROWER - - MODEL NUMBER 961840002 (96184000200) ENGINE, LCT COMPLETE ENGINE- 436021 *Included with part# 40 26 26A 20 20A Electric Start Only...
  • Page 31 REPAIR PARTS SNOW THROWER - - MODEL NUMBER 961840002 (96184000200) ENGINE, LCT COMPLETE ENGINE- 436021 KEY PART KEY PART DESCRIPTION DESCRIPTION 437989 SNOW MUFFLER ASSY 438000 HIGH OIL FILL TUBE ASSY 437990 SNOW CARBURETOR ASSY 438001 FLYWHEEL FAN 437123 FUEL PRIMER BULB W/HOSE...

  • Page 32: Warranty

    In the event you have a claim under this Warranty, you must return the product to an authorized service dealer. Should you have any unanswered questions concerning this Warranty, please contact: In Canada contact: Poulan Pro Poulan Pro Outdoor Products Customer Service Dept.

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