Page 1 All manuals and user guides at all-guides.com 4241724-BE-Rev A By Jacobsen Parts & Maintenance Manual Onderdelen- en onderhoudshandleiding Manuel de maintenance et des pièces Ersatzteil- und Wartungshandbuch Cushman Turf Truckster ® ® With Four Post ROPS Met 4-punts rolbeugelsysteem Avec structure de protection anti-retournement à 4 montants Mit Überrollbügel mit vier Stangen ®...
Page 2: Service Parts
State of California to cause cancer and birth defects or © Copyright 2011, Jacobsen, A Textron Company. “All rights reserved, including the right to reproduce this material or portions other reproductive harm. thereof in any form.”...
Page 3 All manuals and user guides at all-guides.com Table of Contents Safety 5.11 Charging Battery ........22 Operating Safety ........4 5.12 Hydraulic Hoses ........23 Important Safety Notes ......5 5.13 Hydraulic Reservoir and Filter ....23 Vehicle Identification Numbers 5.14 Fuel ............24 Vehicle Identification Number ....
Page 4 All manuals and user guides at all-guides.com SAFETY SAFETY OPERATING SAFETY ______________________________________________________ WARNING EQUIPMENT OPERATED IMPROPERLY OR BY UNTRAINED PERSONNEL CAN BE DANGEROUS. Familiarize yourself with the location and proper use of all controls. Inexperienced operators should receive instruction from someone familiar with the equipment before being allowed to operate the machine. 1.
Page 5 All manuals and user guides at all-guides.com SAFETY IMPORTANT SAFETY NOTES ________________________________________________ This safety alert symbol is used to alert you to potential hazards. DANGER - Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury. WARNING - Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.
Page 6 All manuals and user guides at all-guides.com VEHICLE IDENTIFICATION NUMBERS VEHICLE IDENTIFICATION NUMBERS VEHICLE IDENTIFICATION NUMBER _________________________________________ The Vehicle Identification Number (VIN), consisting of the model number, date code, and serial number, is printed on the Nameplate/Identification Decal attached to the cross member under the dash.
Page 7 All manuals and user guides at all-guides.com SPECIFICATIONS SPECIFICATIONS PRODUCT IDENTIFICATION _________________________________________________ 84063 ......Turf Truckster, liquid cooled differential, and four post ROPS. diesel engine, 4 speed manual 84068 ......Turf Truckster liquid cooled gas transmission, 11.16:1 2 speed engine, 3 speed automatic differential, mechanical PTO, transmission, 14.21:1 2 speed and four post ROPS.
Page 8 All manuals and user guides at all-guides.com SPECIFICATIONS VEHICLE_________________________________________________________________ ires: actuated Front ....... 20 x 10 - 10 Multi Rib Steering ......Front wheel power steering Rear ......24 x 13 -12 Titan Ultra Trac Hitch Capacity: Tire Pressure: Max. trailer GVWR..1500 lb. (680 kg) Tounge Weight..
Page 9 All manuals and user guides at all-guides.com SPECIFICATIONS ACCESSORIES & SUPPORT LITERATURE _____________________________________ Contact your area Jacobsen Dealer for a complete listing of accessories and attachments. CAUTION Use of other than Jacobsen authorized parts, excluding emission related components defined in the Emission Warranty, and accessories may cause personal injury or damage to the equipment.
Page 10 Producentens firmanavn og fulde adresse Bedrijfsnaam en volledig adres van de fabrikant Tootja ärinimi ja täielik aadress Valmistajan toiminimi ja täydellinen osoite Nom commercial et adresse complète du fabricant Firmenname und vollständige Adresse des Herstellers Jacobsen, A Textron Company A gyártó üzleti neve és teljes címe Ragione sociale e indirizzo completo del fabbricante 11524 Wilmar Blvd.
Page 11 Místo a datum prohlášení Sted og dato for erklæringen Plaats en datum van de verklaring Deklaratsiooni väljastamise koht ja kuupäev Vakuutuksen paikka ja päivämäärä Lieu et date de la déclaration Jacobsen, A Textron Company Ort und Datum der Erklärung A nyilatkozat kelte (hely és id ) Luogo e data della dichiarazione 11524 Wilmar Blvd.
Page 12 All manuals and user guides at all-guides.com ADJUSTMENTS ADJUSTMENTS GENERAL________________________________________________________________ 2. Replace, adjust, worn, damaged components. WARNING 3. Long hair, jewelry, or loose fitting clothing may get To prevent injury, depress clutch pedal and shift tangled in moving parts. transmission to Neutral, engage parking brake, stop engine, and remove key from ignition switch before CAUTION making any adjustments or performing maintenance.
Page 13 All manuals and user guides at all-guides.com ADJUSTMENTS FRONT COWL ACCESS_____________________________________________________ The front cowl opens to gain access to two access panels, fuse panel, horn, and master cylinder reservoir. Pull Lever To open the front cowl locate the release lever at the To Release Cowl Latc h upper left corner of front clip near the left side headlight.
Page 14 All manuals and user guides at all-guides.com ADJUSTMENTS DIESEL ALTERNATOR BELT ________________________________________________ Inspect and adjust new belt after first 24-48 hours of operation. Adjust every 200 hours thereafter. Adjust alternator pulley so belt deflects 1/4 to 1/2 in. (6 to 12 mm) with a 20 lb.
Page 15 All manuals and user guides at all-guides.com ADJUSTMENTS GAS HYDRAULIC PUMP BELT _______________________________________________ Inspect new belt after first 24-48 hours of operation. Belt is dynamically adjusted with a spring loaded tensioner to 12 ft-lbs. No adjustment is required. To remove belt rotate tensioner towards radiator to release tension and remove belt from pulleys.
Page 16 All manuals and user guides at all-guides.com ADJUSTMENTS 4.10 TORQUE SPECIFICATION___________________________________________________ NOTICE All torque values included in these charts are approximate and are for reference only. Use of these torque values is at your sole risk. Cushman is not responsible for any loss, claim, or damage arising from the use of these charts. Extreme caution should always be used when using any torque value.
Page 17 All manuals and user guides at all-guides.com MAINTENANCE MAINTENANCE GENERAL ________________________________________________________________ lubricated. WARNING Replace worn or damaged parts before operating the machine. Before you clean, adjust, or repair this equipment, Keep all fluids at their proper levels. depress clutch pedal and shift transmission to Neutral, Keep shields in place and all hardware securely engage parking brake, stop engine, and remove key fastened.
Page 18 All manuals and user guides at all-guides.com MAINTENANCE ENGINE OIL ______________________________________________________________ Check the engine oil at the start of each day before starting the engine. To check the engine oil remove the dipstick and wipe it Oil Level Must with a clean rag. Reinsert the dipstick until it contacts the Be Between Marks Engine Dipstick oil tube.
Page 19 All manuals and user guides at all-guides.com MAINTENANCE POWER STEERING RESERVOIR _____________________________________________ When checking the fluid level before the engine has been warmed up the level should be at the COLD mark on the WARNING dipstick. After the engine has been warmed up and the fluid is warm the level should be between the COLD and Before servicing or doing any maintenance work ®...
Page 20 All manuals and user guides at all-guides.com MAINTENANCE COOLING SYSTEM ________________________________________________________ This vehicle is equipped with a radiator, temperature 2. Drain and refill cooling system every 400 hours or 9 controlled fan, temperature gauge, and an overheat months, whichever comes first. Allow system to cool buzzer.
Page 21 All manuals and user guides at all-guides.com MAINTENANCE AIR FILTER _______________________________________________________________ Do not remove the element for inspection or cleaning. 5. Unsnap retaining clamps and remove the old Unnecessary removal of the filter increases the risk of element as gently as possible and discard. injecting dust and other impurities into the engine.
Page 22 All manuals and user guides at all-guides.com MAINTENANCE 5.10 BATTERY ________________________________________________________________ Make absolutely certain the ignition switch is OFF and 1. When installing the battery, always assemble the Positive (RED) (+) battery cable first and the the key has been removed before servicing the battery. Negative (BLACK) (-) battery cable last.
Page 23 All manuals and user guides at all-guides.com MAINTENANCE 5.12 HYDRAULIC HOSES _______________________________________________________ IMPORTANT: The hydraulic system can be permanently damaged becomes WARNING contaminated. Before disconnecting any hydraulic component clean the area around the fittings and the To prevent serious injury from hot, high pressure oil hose ends to keep impurities out of the system.
Page 24 All manuals and user guides at all-guides.com MAINTENANCE 5.14 FUEL ____________________________________________________________________ Handle fuel with care - it is highly flammable. Use an 4. Check fuel lines and clamps every 50 hours. approved container. The spout must fit inside the fuel Replace fuel lines and clamps at the first sign of filler neck.
Page 25 All manuals and user guides at all-guides.com MAINTENANCE 5.16 TIRE PRESSURE __________________________________________________________ Keep tires properly inflated to prolong tire life. Check Rear - Varies, determined by load. (See Chart) inflation pressure while the tires are cool. Inspect tread 28 (1.93) wear.
Page 26 All manuals and user guides at all-guides.com MAINTENANCE 5.18 RAISING THE VEHICLE_____________________________________________________ Block Tire Here WARNING Make sure the vehicle is parked on a solid and level surface. Never work on a vehicle that is supported only by a jack. Always use jack stands. Whenever possible empty the truck bed before raising the vehicle.
Page 27 All manuals and user guides at all-guides.com MAINTENANCE 5.19 TOWING THE VEHICLE _____________________________________________________ 4. Slowly drive towing vehicle forward until tow-line is pulled tight. WARNING 5. While towing, try to keep the tow-line taught at all To prevent injury or vehicle damage the following times.
Page 28 All manuals and user guides at all-guides.com MAINTENANCE 5.21 HYDRAULIC BRAKES ______________________________________________________ 4. Repeat Step 3 for each brake. WARNING 5. Most communities have a disposal system for DOT 3 brake fluid. Please dispose of fluids properly. Improper maintenance of the brake system may result in loss of vehicle control by the operator.
Page 29 All manuals and user guides at all-guides.com MAINTENANCE 5.22 DIFFERENTIAL FLUID ______________________________________________________ The differential fluid should be checked every 100 hours or 3 months. Fluid should be changed after the first 100 hours and every 600 hours (or yearly) thereafter. Differential Fluid Capacity ..
Page 30 All manuals and user guides at all-guides.com MAINTENANCE 5.24 GAS ENGINE MANUAL TRANSMISSION_______________________________________ The transmission fluid should be checked every 100 hours or 3 months. Fluid should be changed every 600 Fill transmission with gear lube until fluid begins to leak hours (or yearly).
Page 31 All manuals and user guides at all-guides.com MAINTENANCE 5.26 ELECTRICAL SYSTEM _____________________________________________________ Diesel Engine CAUTION 20 A Dash Panel, Power Port 15 A Fuel Pump Always turn the ignition switch to the OFF position and & Ignition Brake Light, remove the Negative (BLACK) battery cable before 5th Wheel Brake 10 A 10 A...
Page 32 All manuals and user guides at all-guides.com MAINTENANCE Tachometer DIP Switch Setting: Using a small blade screwdriver or similar tool push the switch levers either up or down to match the sequence The dash panel uses a DIP Switch sequence code to code for this unit.
Page 33 All manuals and user guides at all-guides.com MAINTENANCE 5.30 EFI DIAGNOSTIC CHECK ___________________________________________________ Suzuki Gas Engine units only Open the front cowl and locate the OBD-II connector on the brake fluid reservoir bracket. Plug an OBD-II reader The electrical system is equipped with an OBD-II into the connector, turn ignition switch to the ON position diagnostic connector.
Page 34 All manuals and user guides at all-guides.com MAINTENANCE 5.32 STORAGE________________________________________________________________ General Engine (General) 1. Wash the vehicle thoroughly and lubricate as 1. While the engine is warm remove the drain plug, necessary. Repair and paint damaged or exposed drain the oil from the crankcase, and change oil filter. metal.
Page 35 All manuals and user guides at all-guides.com TROUBLESHOOTING TROUBLESHOOTING GENERAL ________________________________________________________________ The troubleshooting chart below lists basic problems that detailed information regarding the electrical system may occur during start up and operation. For more contact your area Jacobson Dealer. Symptoms Possible Causes Action Engine will not start.
Page 36 All manuals and user guides at all-guides.com MAINTENANCE & LUBRICATION CHARTS MAINTENANCE & LUBRICATION CHARTS GENERAL________________________________________________________________ 2. Lubricate with grease that meets or exceeds NLGI Grade 2 LB specifications. Apply grease with a WARNING manual grease gun and fill slowly until grease begins to seep out.
Page 37 All manuals and user guides at all-guides.com MAINTENANCE & LUBRICATION CHARTS MAINTENANCE CHARTS____________________________________________________ Recommended Service and Lubrication Intervals Every Every Every Every First Every 400 Lubricant Daily Hours or Hours or Hours or Hours or Hours or 12 Section Type Hours 9 Months 2 Months...
Page 38 All manuals and user guides at all-guides.com MAINTENANCE & LUBRICATION CHARTS Notes: Lubricants Indicates initial service for new machines. Manual grease gun with NLGI Grade 2 (Service ** Engine oil, oil filter and air filter may require more Class LB). frequent replacement depending...
Page 39 All manuals and user guides at all-guides.com NOTES NOTES en-39...
Page 40 All manuals and user guides at all-guides.com PARTS CATALOG PARTS CATALOG HOW TO USE THE PARTS CATALOG _________________________________________ Abbreviations Indented Items Indented items indicate component parts that are N/S - Not serviced separately. Can only be included as part of an assembly or another component. obtained by ordering main component or kit.
Page 41 All manuals and user guides at all-guides.com...
Page 42: Service-Onderdelen
Dit product bevat of stoot chemicalieën uit, ACMTRAD SL. waarvan in Californië in de Verenigde Staten vastgesteld is dat deze kanker en © Copyright 2011, Jacobsen, A Textron Company. "Alle rechten voortplantingsaandoeningen andere voorbehouden inclusief het recht op reproductie in enigerlei vorm van dit reproductieve schade kunnen toebrengen.
Page 43 All manuals and user guides at all-guides.com Inhoudsopgave VEILIGHEID Hulpstartprocedure ......... 21 Veiligheidsmaatregels ........4 5.10 Accu ............... 22 Belangrijke veiligheidsoverwegingen ....5 5.11 Acculading ............22 5.12 Hydraulische slangen ........23 VOERTUIGIDENTIFICATIENUMMERS 5.13 Hydraulisch reservoir en filter ......23 Voertuigidentificatienummer......
Page 44 All manuals and user guides at all-guides.com VEILIGHEID Veiligheid VEILIGHEIDSMAATREGELS_________________________________________________ WAARSCHUWING EEN ONJUIST BEDIENDE MACHINE OF BEDIENING DOOR ONGETRAIND PERSONEEL KAN GEVAARLIJK ZIJN. Maak uzelf bekend met de plaats en het juiste gebruik van alle regelingen. Onervaren bedieners moeten instructies van iemand krijgen, die wel bekend is met de machine, voordat hij de machine mag bedienen.
Page 45 All manuals and user guides at all-guides.com VEILIGHEID BELANGRIJKE VEILIGHEIDSOVERWEGINGEN _________________________________ Dit veiligheidssymbool wordt gebruikt om u te attenderen op potentiële gevaren. GEVAAR - Duidt op dreigende gevaarlijke situatie die, indien niet vermeden, ZAL resulteren in dood of ernstig letsel. WAARSCHUWING - Duidt op een potentieel gevaarlijke situatie die, indien niet vermeden, KAN resulteren in dood of ernstig letsel.
Page 46 All manuals and user guides at all-guides.com VOERTUIGIDENTIFICATIENUMMERS VOERTUIGIDENTIFICATIENUMMERS VOERTUIGIDENTIFICATIENUMMER __________________________________________ Het Voertuigidentificatienummer (VIN) bestaat uit het modelnummer, datumcode en serienummer en is gedrukt op het naamplaatje/identificatielabel, dat zich bevindt op het kruisgedeelte onder het dashboard. CHARLOTTE, NC, USA 1 800 848 1636 Het serienummer is tevens op het kruisgedeelte gestansd.
Page 47: Specificaties
All manuals and user guides at all-guides.com SPECIFICATIES SPECIFICATIES PRODUCTIDENTIFICATIE ___________________________________________________ 84063 ..Turf Truckster vloeistofgekoelde dieselmotor, 84068..Turf Truckster vloeistofgekoelde benzinemotor, handmatige versnelling met 4 snelheden, automatische versnelling met 3 snelheden, 11,16:1 differentieel met 2 snelheden, 14,21:1 differentieel met 2 snelheden en 4- mechanische PTO en 4-punts ROPS.
Page 48 All manuals and user guides at all-guides.com SPECIFICATIES VOERTUIG _______________________________________________________________ Banden: Parkeerrem..... Integraal naar achtertrommel, Voor ......20 x 10 - 10 Multi Rib door handhendel geactiveerd Achter ....... 24 x 13 -12 Titan Ultra Trac Besturing ....... Voorwielstuurbekrachtiging Bandenspanning: Trekvermogen: Voor ......
Page 49 All manuals and user guides at all-guides.com SPECIFICATIES ACCESSOIRES & ONDERSTEUNENDE LITERATUUR ____________________________ Neem contact op met de Jacobsen Dealer in uw gebied voor een compleet overzicht van accessoires en aanzetstukken. VOORZICHTIG Gebruik van andere dan door Jacobsen goedgekeurde onderdelen en accessoires kan lichamelijk letsel en/of beschadiging van de machine tengevolge hebben en maakt de garantie ongeldig.
Page 50 Producentens firmanavn og fulde adresse Bedrijfsnaam en volledig adres van de fabrikant Tootja ärinimi ja täielik aadress Valmistajan toiminimi ja täydellinen osoite Nom commercial et adresse complète du fabricant Firmenname und vollständige Adresse des Herstellers Jacobsen, A Textron Company A gyártó üzleti neve és teljes címe Ragione sociale e indirizzo completo del fabbricante 11524 Wilmar Blvd.
Page 51 Místo a datum prohlášení Sted og dato for erklæringen Plaats en datum van de verklaring Deklaratsiooni väljastamise koht ja kuupäev Vakuutuksen paikka ja päivämäärä Lieu et date de la déclaration Jacobsen, A Textron Company Ort und Datum der Erklärung A nyilatkozat kelte (hely és id ) Luogo e data della dichiarazione 11524 Wilmar Blvd.
Page 52 All manuals and user guides at all-guides.com AFSTELLINGEN Afstellingen ALGEMEEN ______________________________________________________________ geen juiste afstelling kan worden gemaakt, neemt u dan contact op met een bevoegde Cushmandealer. WAARSCHUWING Vervang versleten of beschadigde onderdelen. Stel ze Laat om verwondingen te voorkomen de werktuigen niet af.
Page 53 All manuals and user guides at all-guides.com AFSTELLINGEN TOEGANG TOT VOORDEFLECTOR ___________________________________________ De voordeflector kan worden geopend om toegang te krijgen tot twee toegangspanelen, zekeringpaneel, claxon Trek hendel voor en hoofdcilinderreservoir. ontkoppeling van Om de voordeflector te openen, hebt u de vrijgavehendel deflectorvergrendeling nodig in de linker bovenhoek van de voorklem, naast de linker koplamp.
Page 54 All manuals and user guides at all-guides.com AFSTELLINGEN WISSELSTROOMDYNAMORIEM DIESELMOTOR _______________________________ Inspecteer en stel de nieuwe riem af na de eerste 24-48 bedrijfsuren. Stel daarna elke 200 bedrijfsuren af. Stel de poelie van de wisselstroomdynamo zo af dat de riem 6-12 mm met een 9 kg druk deflecteert in het midden tussen de waterpomp en de poelies van de wisselstroomdynamo.
Page 55 All manuals and user guides at all-guides.com AFSTELLINGEN RIEM HYDRAULISCHE POMP BENZINE _______________________________________ Inspecteer en stel de nieuwe riem af na de eerste 24-48 bedrijfsuren. Riem wordt dynamisch aangepast met een veergeladen riemspanner naar 1,3 Nm. Geen aanpassing nodig. Om de riem te verwijderen draait u de riemspanner richting de radiator om spanning vrij te geven en verwijdert u de riem uit de poelies.
Page 56 All manuals and user guides at all-guides.com AFSTELLINGEN 4.10 DRAAIKOPPELSPECIFICATIE _______________________________________________ LET OP Alle draaikoppelwaarden in deze tabellen zijn bij benadering en dienen uitsluitend als richtlijn. Gebruik van deze waarden is geheel voor eigen risico. Jacobsen kan niet verantwoordelijk worden gesteld voor enig verlies, enige aanspraak op of eis tot schadevergoeding als gevolg van het gebruik van deze tabellen.
Page 57 All manuals and user guides at all-guides.com ONDERHOUD ONDERHOUD ALGEMEEN_______________________________________________________________ Vervang versleten of beschadigde onderdelen voordat de machine wordt bediend. WAARSCHUWING Houd alle vloeistoffen op het voorgeschreven Voordat wordt begonnen aan het schoonmaken, niveau. afstellen of repareren van deze machine, dienen ter Zorg dat alle beschermkappen op hun plaats zitten voorkoming van lichamelijk letsel alle aandrijvingen te en dat alle bevestigingen en verbindingen stevig...
Page 58 All manuals and user guides at all-guides.com ONDERHOUD MOTOROLIE______________________________________________________________ Controleer de motorolie aan het begin van de dag voordat u Benzinemotor: Vul een Suzuki-motor met ongeveer 3 l de motor start. schone motorolie. Controleer oliepeil en voeg extra olie toe indien nodig.
Page 59 All manuals and user guides at all-guides.com ONDERHOUD RESERVOIR STUURBEKRACHTIGING ________________________________________ Wanneer u het vloeistofpeil controleert voordat de motor opgewarmd is, moet het peil bij de KOUD-markering op de WAARSCHUWING peilstok staan. Nadat de motor opgewarmd is en de vloeistof warm is, moet het peil tussen de KOUD- en HEET- Zorg dat de motor tijd heeft om af te koelen, voordat u markeringen...
Page 60 All manuals and user guides at all-guides.com ONDERHOUD KOELSYSTEEM ___________________________________________________________ voertuig uitgerust radiator, Controleer reservoirtank visueel. temperatuurgeregelde ventilator, temperatuurmeter en een koelvloeistofpeil moet zich op of binnen de VOL- oververhittingsalarm. markering, maar minder dan 102 mm bevinden. Voeg een 50/50 antivries/watermengsel toe indien nodig.
Page 61 All manuals and user guides at all-guides.com ONDERHOUD LUCHTFILTER ____________________________________________________________ U mag het element niet verwijderen voor inspectie of Klik de borgklemmen open en verwijder het oude reiniging. Het onnodig verwijderen van het filter verhoogt het filterelement voorzichtig mogelijk. Voer risico van het injecteren van stof en andere onzuiverheden filterelement op de voorgeschreven wijze af.
Page 62 All manuals and user guides at all-guides.com ONDERHOUD 5.10 ACCU ___________________________________________________________________ Controleer zeer zorgvuldig of de contactschakelaar "Uit" 1. Als u de accu installeert, moet u altijd de RODE, staat en het sleuteltje is verwijderd voordat u onderhoud positieve (+) accukabel als eerste aansluiten en de pleegt aan de accu.
Page 63 All manuals and user guides at all-guides.com ONDERHOUD 5.12 HYDRAULISCHE SLANGEN _________________________________________________ Na iedere 250 bedrijfsuren moeten alle leidingen, slangen verbindingen grondig worden WAARSCHUWING geïnspecteerd. BELANGRIJK: hydraulisch systeem Om ernstig lichamelijk letsel te voorkomen als gevolg van permanent worden beschadigd als de olie wordt hete hogedrukolie, mogen nooit de handen worden verontreinigd.
Page 64 All manuals and user guides at all-guides.com ONDERHOUD 5.14 BRANDSTOF _____________________________________________________________ Behandel brandstof voorzichtig zeer Controleer de brandstofslangen en klemmen elke 50 ontvlambaar. Gebruik geschikte container, bedrijfsuren. Vervang brandstofslangen en klemmen bij afvoertuit moet in de brandstofvulnek passen. Vermijd het de eerste tekenen van schade.
Page 65 All manuals and user guides at all-guides.com ONDERHOUD 5.16 BANDENSPANNING ________________________________________________________ Houd de banden goed opgepompt om de levensduur van de banden te verlengen. Controleer de bandenspanning 28 (193) wanneer banden afgekoeld zijn. Controleer profielslijtage. 23 (159) lagere spanning helpt achterlaten bandensporen in zachte graszoden voorkomen.
Page 66 All manuals and user guides at all-guides.com ONDERHOUD 5.18 HET VOERTUIG OPKRIKKEN________________________________________________ Hier band blokkeren WAARSCHUWING Zorg dat het voertuig op een stevige en vlakke ondergrond is geparkeerd. Werk nooit op een voertuig dat alleen door een krik wordt ondersteund. Gebruik altijd krikstandaards.
Page 67 All manuals and user guides at all-guides.com ONDERHOUD 5.19 HET VOERTUIG SLEPEN____________________________________________________ Schakel de versnelling naar Neutraal en geef de parkeerrem vrij. WAARSCHUWING Rijd het sleepvoertuig langzaam vooruit totdat de Om ongelukken of schade aan het voertuig te sleepkabel strak is getrokken. voorkomen, moeten de volgende richtlijnen altijd worden Probeer tijdens het slepen het touw te allen tijde zo opgevolgd.
Page 68 All manuals and user guides at all-guides.com ONDERHOUD 5.21 HYDRAULISCHE REMMEN__________________________________________________ De meeste gemeenten hebben een afvoersysteem voor remvloeistof van het type DOT 3. Ontdoe u op de WAARSCHUWING juiste manier van deze vloeistoffen. Onjuist onderhoud van het remsysteem kan resulteren in het verliezen van de controle over het voertuig.
Page 69 All manuals and user guides at all-guides.com ONDERHOUD 5.22 DIFFERENTIEELVLOEISTOF ________________________________________________ De differentieelvloeistof moet elke 100 bedrijfsuren of elke 3 maanden gecontroleerd worden. De vloeistof moet na de eerste 100 bedrijfsuren vervangen worden en daarna na elke 600 bedrijfsuren (of jaarlijks). Capaciteit differentieelvloeistof ..
Page 70 All manuals and user guides at all-guides.com ONDERHOUD 5.24 HANDMATIGE TRANSMISSIE BENZINEMOTOR_________________________________ De transmissievloeistof moet elke 100 bedrijfsuren of elke 3 Vul de transmissie met tandwielsmeer totdat de vloeistof uit maanden gecontroleerd worden. De vloeistof moet elke 600 de opening begint te lekken. Voeg een afdichtmiddel voor bedrijfsuren (of jaarlijks) vervangen worden.
Page 71 All manuals and user guides at all-guides.com ONDERHOUD 5.26 ELEKTRISCH SYSTEEM ____________________________________________________ Dieselmotor VOORZICHTIG Dashboard , 20 A Vermogenspoort 15 A brandstofpomp en ontsteking Schakel altijd de contactschakelaar uit en verwijder de Remlicht , negatieve accukabel (zwart) voordat u het elektrische Aanbouwapparaat 10 A 10 A...
Page 72 All manuals and user guides at all-guides.com ONDERHOUD Instelling tachometer DIP-schakelaar: Met behulp van een kleine bladschroevendraaier of soortgelijk gereedschap kunt u de schakelaarniveaus op of Het dashboard maakt gebruik van een opvolgcode voor neer drukken om de opvolgcode voor deze eenheid gelijk te DIP-schakelaars aantal invoerpulsen...
Page 73 All manuals and user guides at all-guides.com ONDERHOUD 5.30 EFI DIAGNOSTISCHE CONTROLE ____________________________________________ Alleen bij Suzuki benzinemotors Open de kap vooraan en plaats de OBD-II-aansluiting op de beugel van het remvloeistofreservoir. Sluit een OBD-II-lezer Het elektrische systeem is uitgerust met een OBD-II- aan op de aansluiting, draai de contactsleutel naar de AAN- diagnoseaansluiting.
Page 74 All manuals and user guides at all-guides.com ONDERHOUD 5.32 STALLING________________________________________________________________ Algemeen Na stalling De tractor dient eerst grondig te worden gewassen en Plaats de accu na controle weer terug. gesmeerd. Repareer en lak beschadigd of blootgesteld metaal. Controleer de brandstof- en luchtfilters en geef ze eventueel een onderhoudsbeurt.
Page 75 All manuals and user guides at all-guides.com FOUTOPSPORING FOUTOPSPORING ALGEMEEN_______________________________________________________________ onderstaande foutopsporingstabel zijn elektrische systemen kunt u contact opnemen met de basisproblemen vermeld die zich kunnen voordoen tijdens Jacobsen dealer in uw gebied. opstarten en bediening. Voor nadere informatie over de Symptomen Mogelijke oorzaken Actie...
Page 76 All manuals and user guides at all-guides.com ONDERHOUDS- EN SMEERSCHEMA’S ONDERHOUDS- EN SMEERSCHEMA’S ALGEMEEN ______________________________________________________________ 2. Smeer met vet dat voldoet aan de specificaties NLGI Grade 2 LB of deze overtreft. Voeg vet toe met een WAARSCHUWING handmatig vetpistool en vul langzaam bij totdat het vet begint te sijpelen.
Page 77 All manuals and user guides at all-guides.com ONDERHOUDS- EN SMEERSCHEMA’S ONDERHOUDSSCHEM _____________________________________________________ Aanbevolen tussentijden voor service en smering Na de Elke 75 Elke 100 Elke 200 Elke 400 Elke 600 Dage- eerste 35 bedrijfs- bedrijfs- bedrijfs- bedrijfs- bedrijfs- Smeer- lijks bedrijfs- uren of 2 uren of 3...
Page 78 All manuals and user guides at all-guides.com ONDERHOUDS- EN SMEERSCHEMA’S OPMERKINGEN: Smeermiddelen * Geeft eerste onderhoud voor nieuwe machines aan. Handleiding smeerpistool met NLGI Kwaliteit 2 Afhankelijk werkomstandigheden kunnen (serviceklasse LB). motorolie, oliefilter en luchtfilter vaker vervangen moeten Motorolie - zie hoofdstuk 5.3 worden.
Page 79 All manuals and user guides at all-guides.com OPMERKINGEN OPMERKINGEN nl-39...
Page 80 All manuals and user guides at all-guides.com ONDERDELENCATALOGUS ONDERDELENCATALOGUS DE ONDERDELENCATALOGUS GEBRUIKEN __________________________________ Afkortingen Items met bullet point Een bullet point voorafgaande aan een item duidt op N/S - Non-serviced apart, uitsluitend verkrijgbaar samenstellende delen die tot een constructie of een door hoofdonderdeel of set te bestellen.
Page 81 All manuals and user guides at all-guides.com ONDERDELENCATALOGUS nl-41...
Page 82: Stockage Des Pièces De Rechange
Californie comme étant © Copyright 2011, Jacobsen, A Textron Company. « Tous droits cancérigènes et pouvant provoquer des réservés, y compris le droit de reproduire ce document ou toute partie de celui-ci sous quelque forme que ce soit. »...
Page 83 All manuals and user guides at all-guides.com Table des matieres SECURITE 5.11 Charge de la batterie ........22 Sécurité d’exploitation ........4 5.12 Flexibles hydrauliques ........23 Consignes de sécurité importantes ....5 5.13 Réservoir hydraulique et filtre ......23 5.14 Carburant ............
Page 84 All manuals and user guides at all-guides.com SECURITE SECURITE SECURITE D’EXPLOITATION ________________________________________________ AVERTISSEMENT L’EQUIPEMENT MAL UTILISE OU UTILISE PAR DU PERSONNEL NON COMPETENT S’AVERE DANGEREUX Se familiariser à la position et à l’utilisation correcte des commandes. Les nouveaux opérateurs doivent être formés par des personnes compétentes avant d’utiliser la machine.
Page 85 All manuals and user guides at all-guides.com SECURITE CONSIGNES DE SECURITE IMPORTANTES ____________________________________ Ce symbole sert à vous signaler la présence de dangers éventuels. DANGER - Indique un danger immédiat avec RISQUE de mort ou de blessures graves. AVERTISSEMENT - Indique un danger avec RISQUE EVENTUEL de mort ou de blessures graves. ATTENTION - Indique un danger possible avec RISQUE EVENTUEL de légères blessures ou d'endommagement de la machine ou des biens.
Page 86 All manuals and user guides at all-guides.com NUMEROS D’IDENTIFICATION DU VEHICULE NUMEROS D’IDENTIFICATION DU VEHICULE NUMERO D’IDENTIFICATION DU VEHICULE ___________________________________ Le numéro d’identification du véhicule (VIN), composé de la référence du modèle, du code dateur et du numéro de série, se trouve sur l’autocollant d’identification / la plaque signalétique fixée à...
Page 87 All manuals and user guides at all-guides.com SPECIFICATIONS SPECIFICATIONS IDENTIFICATION DES PRODUITS ____________________________________________ 84063 ..Turf Truckster, moteur diesel à refroidissement 84068..Turf Truckster, moteur essence à liquide, transmission manuelle 4 vitesses, refroidissement liquide, transmission différentiel 2 vitesses 11,16:1, prise de force automatique 3 vitesses, différentiel 2 vitesses mécanique et ROPS à...
Page 88 All manuals and user guides at all-guides.com SPECIFICATIONS VEHICULE________________________________________________________________ Pneus : Capacité de l'attelage : Avant ......20 x 10 - 10 Nervurés PTAC max. de Arrière ....... 24 x 13 -12 Titan Ultra Trac remorque ....680 kg Pression des pneus : Poids de la flèche Avant ......
Page 89 All manuals and user guides at all-guides.com SPECIFICATIONS ACCESSOIRES ET DOCUMENTS TECHNIQUES ________________________________ Adressez-vous à votre concessionnaire agréé Jacobsen pour obtenir la liste complète des accessoires et outils. ATTENTION L’utilisation de pièces et d’accessoires autres que ceux agréés de Jacobsen risque de provoquer des blessures, d’endommager le matériel et d’annuler la garantie.
Page 90 Producentens firmanavn og fulde adresse Bedrijfsnaam en volledig adres van de fabrikant Tootja ärinimi ja täielik aadress Valmistajan toiminimi ja täydellinen osoite Nom commercial et adresse complète du fabricant Firmenname und vollständige Adresse des Herstellers Jacobsen, A Textron Company A gyártó üzleti neve és teljes címe Ragione sociale e indirizzo completo del fabbricante 11524 Wilmar Blvd.
Page 91 Místo a datum prohlášení Sted og dato for erklæringen Plaats en datum van de verklaring Deklaratsiooni väljastamise koht ja kuupäev Vakuutuksen paikka ja päivämäärä Lieu et date de la déclaration Jacobsen, A Textron Company Ort und Datum der Erklärung A nyilatkozat kelte (hely és id ) Luogo e data della dichiarazione 11524 Wilmar Blvd.
Page 92 All manuals and user guides at all-guides.com REGLAGES REGLAGES GENERALITES____________________________________________________________ Les réglages et interventions de maintenance ne doivent être effectués que par du personnel compétent. AVERTISSEMENT Quand un réglage ne peut être réalisé, consulter un concessionnaire Cushman agréé. Afin d’éviter les blessures, abaisser les accessoires au Les composants endommagés ou usés doivent être sol, désembrayer les entraînements, serrer le frein de remplacés et non ajustés.
Page 93 All manuals and user guides at all-guides.com REGLAGES ACCES AU CAPOT AVANT __________________________________________________ La capot avant s’ouvre pour permettre d’accéder aux deux panneaux d’accès, à la boîte à fusibles, à l’avertisseur et au Trek hendel voor réservoir du cylindre principal. ontkoppeling van deflectorvergrendeling Pour ouvrir le capot avant, localiser le levier de...
Page 94 All manuals and user guides at all-guides.com REGLAGES COURROIE D’ALTERNATEUR MOTEUR DIESEL ________________________________ Inspecter et ajuster la courroie neuve après les premières 24-48 heures d’utilisation. Ajuster toutes les 200 heures par la suite. Ajuster la poulie d’alternateur afin que la courroie fléchisse de 6 à...
Page 95 All manuals and user guides at all-guides.com REGLAGES COURROIE DE POMPE HYDRAULIQUE MOTEUR ESSENCE ______________________ Inspecter et ajuster la courroie neuve après les premières 24-48 heures d’utilisation. La courroie est ajustée dynamiquement grâce à un tendeur à ressort à 1,3 Nm. Aucun ajustement n’est requis. Pour retirer la courroie, faire tourner le tendeur vers le radiateur pour relâcher la tension et enlever la courroie des poulies.
Page 96 All manuals and user guides at all-guides.com REGLAGES 4.10 SPECIFICATIONS DES COUPLES DE SERRAGE ________________________________ AVIS Les valeurs des couples de serrage, indiquées dans les tableaux, sont toutes des valeurs approximatives et ne sont données qu’à titre de référence. Toute utilisation de ces valeurs est à vos propres risques. Jacobsen décline toute responsabilité...
Page 97 All manuals and user guides at all-guides.com MAINTENANCE MAINTENANCE GENERALITES ____________________________________________________________ Veiller au réglage et graissage corrects de toutes les pièces mobiles. AVERTISSEMENT Remplacer les pièces usées ou endommagées avant de se servir de la machine. Avant de nettoyer, régler ou réparer ce matériel, Veiller à...
Page 98 All manuals and user guides at all-guides.com MAINTENANCE HUILE MOTEUR ___________________________________________________________ Vérifier l’huile moteur à chaque début de journée, avant de moteur sur la surface du joint en caoutchouc du nouveau démarrer le moteur. filtre avant de l’installer. Pour vérifier l’huile moteur, retirer la jauge et l’essuyer avec Moteur diesel : Remplir le moteur Kubota avec environ un chiffon propre.
Page 99 All manuals and user guides at all-guides.com MAINTENANCE RESERVOIR DE DIRECTION ASSISTEE _______________________________________ Lorsque l’on vérifie le niveau avant que le moteur n’ait tourné, celui-ci doit se situer au niveau du repère FROID de AVERTISSEMENT la jauge. Après que le moteur ait tourné et quand le liquide est chaud, le niveau doit se situer entre les repères FROID Avant de procéder à...
Page 100 All manuals and user guides at all-guides.com MAINTENANCE CIRCUIT DE REFROIDISSEMENT_____________________________________________ Ce véhicule est équipé d’un radiateur, d’un ventilateur de Contrôler visuellement le réservoir. Le niveau du contrôle de température, d’une jauge de température et d’un liquide de refroidissement doit être au niveau ou avertisseur sonore de surchauffe.
Page 101 All manuals and user guides at all-guides.com MAINTENANCE FILTRE A AIR _____________________________________________________________ Ne pas retirer l’élément en vue d’une inspection ou d’un Nettoyez avec soin l’intérieur du boîtier du filtre en nettoyage. Le retrait non nécessaire du filtre augmente le évitant d’introduire de la poussière dans l’entrée d’air.
Page 102 All manuals and user guides at all-guides.com MAINTENANCE 5.10 BATTERIE ________________________________________________________________ Veiller absolument à ce que le commutateur d’allumage soit Lors de l’installation de la batterie, toujours connecter le câble de batterie positif (+) ROUGE en premier et le sur OFF (Arrêt) et que la clé ait été retirée avant de câble négatif (-) NOIR à...
Page 103 All manuals and user guides at all-guides.com MAINTENANCE 5.12 FLEXIBLES HYDRAULIQUES ________________________________________________ Examiner à fond, toutes les 250 heures, les tubes, flexibles et leurs raccordements. AVERTISSEMENT IMPORTANT : Risque d'endommagement du circuit hydraulique quand l'huile est contaminée. Avant de Ne jamais se servir des mains pour vérifier les fuites débrancher les composants hydrauliques, nettoyer la d’huile afin d’éviter toutes blessures provenant d’huile surface environnant leurs raccords et les extrémités des...
Page 104 All manuals and user guides at all-guides.com MAINTENANCE 5.14 CARBURANT _____________________________________________________________ Manipuler carburant avec précaution, Vérifier les tuyaux de carburant et les colliers de serrage toutes les 50 heures. Remplacer les tuyaux de hautement inflammable. Utiliser un récipient adapté, le carburant et les colliers au premier signe d’usure.
Page 105 All manuals and user guides at all-guides.com MAINTENANCE 5.16 PRESSION DES PNEUS ____________________________________________________ Garder les pneus convenablement gonflés afin de prolonger leur durée de vie. Vérifier la pression de gonflage lorsque les pneus sont froids. Inspecter l’usure de la bande de 28 (193) roulement.
Page 106 All manuals and user guides at all-guides.com MAINTENANCE 5.18 SOULEVER LE VEHICULE __________________________________________________ Hier band blokkeren AVERTISSEMENT S’assurer que le véhicule est placé sur une surface plane et solide. Ne jamais travailler sur un véhicule qui ne repose que sur le cric. Toujours utiliser des crics. Chaque fois que cela est possible, vider le réservoir de pulvérisation avant de soulever le véhicule.
Page 107 All manuals and user guides at all-guides.com MAINTENANCE 5.19 REMORQUAGE DU VEHICULE _______________________________________________ Avancer lentement le véhicule remorqueur jusqu’à ce que le câble de remorquage soit tendu. AVERTISSEMENT Pendant le remorquage, essayer de garder le câble tendu en toutes circonstances. Faire particulièrement Pour éviter toute blessure ou dommage au véhicule, il attention en descente et dans les virages.
Page 108 All manuals and user guides at all-guides.com MAINTENANCE 5.21 FREINS HYDRAULIQUES ___________________________________________________ Répéter l’étape 3 pour chaque frein. AVERTISSEMENT plupart collectivités système d'élimination pour le liquide de frein DOT 3. Veiller à éliminer les liquides de façon appropriée. Une maintenance incorrecte du circuit de freinage peut entraîner une perte de contrôle du véhicule par l’utilisateur.
Page 109 All manuals and user guides at all-guides.com MAINTENANCE 5.22 LIQUIDE DU DIFFERENTIEL _________________________________________________ Le liquide du différentiel doit être vérifié toutes les 100 heures ou 3 mois. Le liquide doit être changé après les 100 premières heures d’utilisation et toutes les 600 heures (ou une fois par an) par la suite.
Page 110 All manuals and user guides at all-guides.com MAINTENANCE 5.24 TRANSMISSION MANUELLE MOTEUR ESSENCE _______________________________ Le liquide de transmission doit être vérifié toutes les 100 Appliquer un produit d’étanchéité sur le filetage de tuyau du heures ou 3 mois. Le liquide doit être changé toutes les 600 bouchon de vidange et le repositionner.
Page 111 All manuals and user guides at all-guides.com MAINTENANCE 5.26 CIRCUIT ELECTRIQUE _____________________________________________________ Dieselmotor ATTENTION Dashboard , 20 A Vermogenspoort 15 A brandstofpomp Toujours mettre le commutateur d’allumage sur OFF en ontsteking Remlicht , (Arrêt) et retirer le câble négatif (Noir) de batterie avant Aanbouwapparaat 10 A 10 A...
Page 112 All manuals and user guides at all-guides.com MAINTENANCE Réglage du commutateur DIP du compte-tours : A l’aide d’un tournevis fin ou d’un outil similaire, actionner les leviers de commutateur vers le haut ou le bas pour Le tableau de bord utilise un code de séquence de adapter le code de séquence de cette unité.
Page 113 All manuals and user guides at all-guides.com MAINTENANCE 5.30 VERIFICATION DE DIAGNOSTIC D’INJECTION ELECTRONIQUE ___________________ Unités à moteur essence Suzuki uniquement Ouvrir le capot avant et localiser le raccord OBD-II sur le support du réservoir de liquide de frein. Brancher un lecteur système électrique équipé...
Page 114 All manuals and user guides at all-guides.com MAINTENANCE 5.32 ENTREPOSAGE ___________________________________________________________ Généralités Après l'entreposage Nettoyer entièrement la machine et la graisser. Réparer Vérifier et reposer la batterie. et peigner ses surfaces métalliques extérieures ou Vérifier ou entretenir le filtre à carburant et l'épurateur endommagées.
Page 115: Depistage Des Defauts
All manuals and user guides at all-guides.com DEPISTAGE DES DEFAUTS DEPISTAGE DES DEFAUTS GENERALITES ____________________________________________________________ Le tableau suivant de dépistage des défauts indique les Pour tous renseignements concernant circuits problèmes rencontrés couramment lors de la mise en hydraulique électrique, adressez-vous à...
Page 116 All manuals and user guides at all-guides.com TABLEAUX DE MAINTENANCE ET DE GRAISSAGE TABLEAUX DE MAINTENANCE ET DE GRAISSAGE GENERALITES____________________________________________________________ Pour une manipulation souple de tous les leviers, points de pivotement et autres points de friction qui ne sont AVERTISSEMENT pas indiqués dans le tableau de lubrification, appliquer plusieurs couches d’huile SAE 30 toutes les 40 heures Avant de nettoyer, régler ou réparer ce matériel,...
Page 117 All manuals and user guides at all-guides.com TABLEAUX DE MAINTENANCE ET DE GRAISSAGE TABLEAUX DE MAINTENANCE ______________________________________________ Programme de graissage et de maintenance Toutes Toutes Toutes Toutes Toutes Type Tous Voir le Premières les 75 les 100 les 200 les 400 les 600 35 heures heures/...
Page 118 All manuals and user guides at all-guides.com TABLEAUX DE MAINTENANCE ET DE GRAISSAGE Remarques : Lubrifiants : * Indique la révision initiale pour les machines neuves. Pistolet de graissage manuel avec NLGI Classe 2 ** En fonction des conditions d’utilisation, l’huile moteur, le (Catégorie LB).
Page 119: Remarques
All manuals and user guides at all-guides.com REMARQUES REMARQUES fr-39...
Page 120 All manuals and user guides at all-guides.com NOMENCLATURE DES PIECES DE RECHANGE NOMENCLATURE DES PIECES DE RECHANGE UTILISATION DE LA NOMENCLATURE DES PIECES DE RECHANGE_______________ Abbréviations Eléments énumérés Les pièces précédées d’un point en relief indiquent N/S – Non réparable. Passer commande du qu’elles font partie d’un ensemble ou d’un autre composant principal ou kit.
Page 121: Nomenclature Des Pieces De Rechange
All manuals and user guides at all-guides.com NOMENCLATURE DES PIECES DE RECHANGE fr-41...
Page 122 Dieses Produkt enthält Chemikalien oder Originalanleitung, die von ACMTRAD SL geprüft wurde. stößt Chemikalien aus, von denen dem © Copyright 2011, Jacobsen, A Textron Company. “Alle Rechte Staat Kalifornien bekannt ist, dass sie Krebs vorbehalten, einschließlich des Rechts der Vervielfältigung dieses oder Geburtsfehler oder andere genetische Materials oder von Teilen desselben in jeglicher Form”.
Page 123 All manuals and user guides at all-guides.com Inhalt SICHERHEIT 5.10 Batterie .............. 22 Betriebssicherheit ..........4 5.11 Laden Der Batterien .......... 22 Wichtige Hinweise zur Sicherheit ......5 5.12 Hydraulikschläuche ........... 23 5.13 Hydrauliktank Und Filter ........23 Identifikationsnummern des Fahrzeugs 5.14 Kraftstoff ............
Page 124 All manuals and user guides at all-guides.com SICHERHEIT SICHERHEIT BETRIEBSSICHERHEIT ____________________________________________________ ACHTUNG GERÄTE, DIE UNSACHGEMÄSS ODER DURCH UNGESCHULTES PERSONAL OPERIERT WERDEN, KÖNNEN GEFÄHRLICH SEIN. Machen Sie sich mit der Position und ordnungsgemäßen Verwendung aller Kontrolleinrichtungen vertraut. Unerfahrene Bediener sollten von jemanden, der mit dem Gerät vertraut ist, eingewiesen werden, bevor die Maschine bedienen dürfen. Sicherheit hängt vom Bewusstsein, der Vorsorge und 13.
Page 125 All manuals and user guides at all-guides.com SICHERHEIT WICHTIGE HINWEISE ZUR SICHERHEIT _______________________________________ Dieses Warnsymbol wird verwendet, um Sie auf potentielle Gefahren aufmerksam zu machen. GEFAHR - Weist auf eine sofortige Gefahrensituation hin, die einen Todesfall oder eine ernsthafte Verletzung zur Folge HAT, falls diese Gefahr nicht verhindert wird.
Page 126 All manuals and user guides at all-guides.com IDENTIFIKATIONSNUMMERN DES FAHRZEUGS IDENTIFIKATIONSNUMMERN DES FAHRZEUGS FAHRZEUGIDENTIFIKATIONSNUMMER _______________________________________ Die Identifikationsnummer des Fahrzeugs umfasst Modellnummer, Datumcode und Seriennummer und ist auf dem Typenschild aufgedruckt, das am Querträger CHARLOTTE, NC, USA unter dem Armaturenbrett angebracht ist. 1 800 848 1636 Jacobsen.com Seriennummer...
Page 127: Technische Daten
All manuals and user guides at all-guides.com TECHNISCHE DATEN TECHNISCHE DATEN PRODUKTIDENTIFIZIERUNG ________________________________________________ 84063 ..Turf Truckster, Dieselmotor mit 84068..Turf Truckster, Benzinmotor mit Flüssigkeitskühlung, mechanisches 4-Gang- Flüssigkeitskühlung, 3-Gang- Getriebe, 2-Gang-Differential mit Übersetzung Automatikgetriebe, 2-Gang-Differential mit 11,16:1, Mechanische Zapfwelle und Übersetzung 14,21:1 und Überrollbügel mit vier Überrollbügel mit vier Stangen.
Page 128 All manuals and user guides at all-guides.com TECHNISCHE DATEN FAHRZEUG ______________________________________________________________ Reifen: Zulässige Anhängelast: Vorne ......20 x 10 - 10 Multi Rib Max. Gesamtgewicht des Anhängers680 kg Hinten ....... 24 x 13 -12 Titan Ultra Trac Stützlast ....90,7 kg Reifendruck: Anhängelast des Vorne ......
Page 129 All manuals and user guides at all-guides.com TECHNISCHE DATEN ZUBEHÖR & BEGLEITLITERATUR____________________________________________ Eine komplette Aufstellung des Zubehörs und der Geräte von Jacobsen ist von Ihrem Händler erhältlich. VORSICHT Nur Originalersatzteile und -zubehör von Jacobsen verwenden. Das Mißachten dieses Hinweises kann zu Personenschäden und Beschädigungen am Gerät führen, wobei die Garantie ausgeschlossen ist.
Page 130 Producentens firmanavn og fulde adresse Bedrijfsnaam en volledig adres van de fabrikant Tootja ärinimi ja täielik aadress Valmistajan toiminimi ja täydellinen osoite Nom commercial et adresse complète du fabricant Firmenname und vollständige Adresse des Herstellers Jacobsen, A Textron Company A gyártó üzleti neve és teljes címe Ragione sociale e indirizzo completo del fabbricante 11524 Wilmar Blvd.
Page 131 Místo a datum prohlášení Sted og dato for erklæringen Plaats en datum van de verklaring Deklaratsiooni väljastamise koht ja kuupäev Vakuutuksen paikka ja päivämäärä Lieu et date de la déclaration Jacobsen, A Textron Company Ort und Datum der Erklärung A nyilatkozat kelte (hely és id ) Luogo e data della dichiarazione 11524 Wilmar Blvd.
Page 132 All manuals and user guides at all-guides.com EINSTELLUNGEN EINSTELLUNGEN ALLGEMEINES ___________________________________________________________ einem zugelassenen Cushman-Händler Verbindung. ACHTUNG Verschlissene oder beschädigte Bauteile austauschen, Zur Vermeidung von Verletzungen vor der Durchführung nicht nachstellen. Einstellungen oder Wartungsarbeiten Langes Haar, Schmuck oder lose Bekleidung kann Zusatzgeräte auf den Boden senken, alle Antriebe sich in beweglichen Teilen verfangen.
Page 133 All manuals and user guides at all-guides.com EINSTELLUNGEN ZUGANG ZUR VORDEREN ABDECKUNG ______________________________________ Die vordere Abdeckung kann für den Zugang zu den beiden Zugangsplatten, der Sicherungstafel, Hupe und Trek hendel voor Tank für den Hauptzylinder geöffnet werden. ontkoppeling van deflectorvergrendeling Um die vordere Abdeckung zu öffnen, den Hebel oben links am vorderen Clip neben dem linken Scheinwerfer öffnen.
Page 134 All manuals and user guides at all-guides.com EINSTELLUNGEN LICHTMASCHINENRIEMEN, DIESELMOTOR ___________________________________ neuer Riemen nach ersten 24-48 Betriebsstunden überprüfen justieren. Anschließend alle 200 Stunden justieren. Die Riemenscheibe so einstellen, dass sich der Riemen bei einer in der Mitte zwischen Wasserpumpe und Riemenscheiben aufgebrachten Spannung von 9 kg um 6 - 12 mm durchbiegt.
Page 135 All manuals and user guides at all-guides.com EINSTELLUNGEN HYDRAULIKPUMPENRIEMEN, BENZINMOTOR _________________________________ neuer Riemen nach ersten 24-48 Betriebsstunden zu überprüfen und zu justieren. Riemen wird dynamisch durch eine unter Federspannung stehende Spannvorrichtung auf 1,3 Nm justiert. Es ist keine Justierung erforderlich. Zum Ausbau des Riemens ist die Spannvorrichtung zum Kühler hin zu drehen, um den Riemen zu entspannen, und der Riemen ist von den Scheiben zu nehmen.
Page 136 All manuals and user guides at all-guides.com EINSTELLUNGEN 4.10 DREHMOMENTDATEN _____________________________________________________ HINWEIS Alle Drehmomente in diesen Tabellen sind ungefähre Wert und nur als Anhaltspunkt gedacht. Sie verwenden diese Drehmomente auf Ihr eigenes Risiko. Jacobsen übernimmt keine Verantwortung für Verluste, Ansprüche oder Schäden, die sich aus der Verwendung dieser Tabellen ergeben.
Page 137 All manuals and user guides at all-guides.com WARTUNG WARTUNG ALLGEMEINES ____________________________________________________________ Verschlissene oder beschädigte Teile vor dem Betrieb der Maschine auswechseln. ACHTUNG Den ordnungsgemäßen Stand aller Flüssigkeiten Vor dem Reinigen, Einstellen oder Reparieren dieser aufrechterhalten. Ausrüstung alle Antriebe lösen, die Vorrichtungen auf Schutzschilder müssen an ihrem Platz bleiben und den Boden senken, die Feststellbremse anziehen, den alle Schrauben müssen fest angezogen sein.
Page 138 All manuals and user guides at all-guides.com WARTUNG MOTORÖL _______________________________________________________________ Den Motorölstand zu Beginn jedes Arbeitstags überprüfen, Dieselmotor: Einen Kubota-Motor mit ca. 5,1 l sauberem ehe der Motor gestartet wird. Motoröl füllen. Ölstand prüfen und bei Bedarf mehr Öl nachfüllen. Motorölstand prüfen, Ölmeßstab...
Page 139 All manuals and user guides at all-guides.com WARTUNG SERVOLENKUNGSTANK ___________________________________________________ Wenn der Stand geprüft wird, ehe der Motor warmgelaufen ist, sollte er an der Markierung KALT auf dem Messstab ACHTUNG stehen. Nachdem der Motor warmgelaufen ist und die Flüssigkeit warm ist, sollte der Stand zwischen den Ehe Wartungs- oder andere Arbeiten im Motorbereich Markierungen für KALT und HEISS stehen.
Page 140 All manuals and user guides at all-guides.com WARTUNG KÜHLSYSTEM ____________________________________________________________ Fahrzeug einem Kühler, c. Den Kühlmittelbehälter einer Sichtprüfung temperaturgesteuerten Gebläse, Temperaturanzeige und unterziehen. Der Kühlmittelstand muss an der Überhitzungswarnton ausgerüstet. Markierung VOLL oder höchsten 102 mm darüber stehen. Bei Bedarf mit einer Mischung aus Frostschutzmittel/Wasser zu gleichen Teilen ACHTUNG auffüllen.
Page 141 All manuals and user guides at all-guides.com WARTUNG LUFTFILTER ______________________________________________________________ Das Element darf zur Inspektion bzw. zum Säubern nicht Lösen Sie die Klammern. Nehmen Sie das alte ausgebaut werden. Ein unnötiger Ausbau des Filters erhöht Element so vorsichtig wie möglich heraus und das Risiko, dass Staub oder andere Verunreinigungen in entsorgen Sie es.
Page 142 All manuals and user guides at all-guides.com WARTUNG 5.10 BATTERIE________________________________________________________________ Vergewissern Sie sich, dass der Zündschlüssel auf „Aus“ Polarität Batterie nachprüfen, gestellt und abgezogen worden ist, ehe die Batterie Batteriekabel abgeklemmt oder wieder angeschlossen gewartet wird. werden. 1. Beim Einbau der Batterie ist immer zuerst das ROTE VORSICHT positive (+) Batteriekabel anzuschließen und das SCHWARZE, negative (-) Massekabel zuletzt.
Page 143 All manuals and user guides at all-guides.com WARTUNG 5.12 HYDRAULIKSCHLÄUCHE ___________________________________________________ Alle Rohre, Schläuche und Anschlüsse alle 250 Stunden gründlich überprüfen. ACHTUNG WICHTIG: Hydrauliksystem kann permanent beschädigt werden, wenn das Öl verschmutzt wird. Vor Niemals die Hände zum Prüfen auf Öllecks verwenden, dem Trennen irgendwelcher Hydraulik-komponenten den um eine ernsthafte Personenverletzung durch heißes, Bereich um die Armaturen und die Schlauchenden herum...
Page 144 All manuals and user guides at all-guides.com WARTUNG 5.14 KRAFTSTOFF ____________________________________________________________ Kraftstoff vorsichtig handhaben - er ist brennbar. Einen Kraftstoffleitungen und Klemmen alle 50 Stunden zugelassenen Behälter verwenden; die Tülle muss in den überprüfen. Kraftstoffleitungen und Klemmen beim Einfüllstutzen passen. Kraftstoff möglichst nicht mit einem ersten Anzeichen einer Beschädigung auswechseln.
Page 145 All manuals and user guides at all-guides.com WARTUNG 5.16 REIFENDRUCK____________________________________________________________ Um die Lebensdauer der Reifen zu verlängern, sollten Die Reifen auf folgenden Druck aufblasen: sie immer den richtigen Druck haben. Den Reifendruck Vorne - 138 kPa an kalten Reifen prüfen. Das Reifenprofil auf Abnutzung Hinten - Abhängig von der Zuladung.
Page 146 All manuals and user guides at all-guides.com WARTUNG 5.18 DAS FAHRZEUG AUFBOCKEN_______________________________________________ Hier band blokkeren ACHTUNG Das Fahrzeug muss auf einer festen und ebenen Fläche geparkt werden. Arbeiten Sie nie an einem Fahrzeug, das nur von einem Wagenheber gehalten wird. Verwenden Sie immer Böcke. Entleeren Sie möglichst den Sprühertank, ehe das Fahrzeug angehoben wird.
Page 147 All manuals and user guides at all-guides.com WARTUNG 5.19 ABSCHLEPPEN DES FAHRZEUGS ___________________________________________ Das Getriebe auf Neutral/Leerlauf stellen und die Feststellbremse lösen. ACHTUNG Das Zugfahrzeug langsam vorwärts fahren, bis das Um Körperverletzungen bzw. Schäden am Fahrzeug zu Abschleppseil gespannt ist. vermeiden, sind die folgenden Richtlinien immer zu Während Abschleppens...
Page 148 All manuals and user guides at all-guides.com WARTUNG 5.21 BREMSEN (HYDRAULISCH)_________________________________________________ Schritt 3 für jede der Bremsen wiederholen. ACHTUNG meisten Kommunalverwaltungen haben Entsorgungseinrichtungen für Bremsflüssigkeit DOT 3. Wenn das Bremssystem nicht richtig gewartet wird, kann Bitte entsorgen Sie die Flüssigkeit auf korrekte Weise. der Fahrer die Kontrolle über das Fahrzeug verlieren.
Page 149 All manuals and user guides at all-guides.com WARTUNG 5.22 DIFFERENTIALÖL _________________________________________________________ Das Differentialöl ist alle 100 Stunden oder alle 3 Monate zu überprüfen. Das Öl ist nach den ersten 100 Betriebsstunden und dann alle 600 Betriebsstunden (oder jährlich) zu wechseln. Differentialölvolumen..
Page 150 All manuals and user guides at all-guides.com WARTUNG 5.24 BENZINMOTOR MIT MECHANISCHEM GETRIEBE ______________________________ Das Getriebeöl ist alle 100 Stunden oder alle 3 Monate zu Das Getriebe mit Getriebeöl füllen, bis das Öl aus der überprüfen. Das Öl ist alle 600 Stunden (oder jährlich) zu Öffnung austritt.
Page 151 All manuals and user guides at all-guides.com WARTUNG 5.26 ELEKTRISCHES SYSTEM ___________________________________________________ befinden, sowie durch eine Sicherung neben dem Kühlgebläse. VORSICHT Den Zündschlüssel immer ausschalten und das Dieselmotor Dashboard , 20 A negative Batteriekabel (schwarz) abklemmen, ehe Vermogenspoort 15 A brandstofpomp das elektrische System überprüft wird oder Arbeiten en ontsteking...
Page 152 All manuals and user guides at all-guides.com WARTUNG DIP-Schaltereinstellungen des Drehzahlmessers Die DIP-Schalter mit einem kleinen Schraubendreher entsprechend der Einstellung für den jeweiligen Motor nach Das Armaturenbrett verwendet die Einstellung von DIP- oben oder unten drücken. Schaltern, um die Anzahl der Eingangsimpulse pro Motorumdrehung und Motortyp zu identifizieren und um die Instellingen peilschakelaar Motordrehzahl...
Page 153 All manuals and user guides at all-guides.com WARTUNG 5.30 EFI-DIAGNOSE ____________________________________________________________ Nur für Suzuki-Benzinmotor Vordere Abdeckung öffnen OBD-II- Steckanschluss auf dem Bremsflüssigkeitstank suchen. Die elektrische Anlage verfügt über einen OBD-II- Schließen Sie ein OBD-II-Lesegerät an den Stecker an, Diagnosestecker. drehen Sie den Zündschlüssel in die Position AN (nicht Manuelle Übertragung: Feststellbremse...
Page 154 All manuals and user guides at all-guides.com WARTUNG 5.32 LAGERUNG ______________________________________________________________ Allgemeines Nach der Lagerung Die Batterie überprüfen und wieder anbringen. Den Traktor gründlich waschen und schmieren. Beschädigtes und freigelegtes Metall reparieren und Das Kraftstoffilter und Luftfilter überprüfen oder warten. lackieren.
Page 155 All manuals and user guides at all-guides.com FEHLERSUCHE FEHLERSUCHE ALLGEMEINES ____________________________________________________________ Die folgende Fehlersuchtabelle enthält grundlegende elektrische System erhalten Sie von Ihrem Jacobsen- Probleme, die beim Anlassen und Betrieb auftreten Vertragshändler. könnten. Ausführlichere Informationen über Symptome Mögliche Ursachen Maßnahme Motor startet nicht. Kupplungspedal nicht gedrückt.
Page 156 All manuals and user guides at all-guides.com WARTUNGS- UND SCHMIERPLÄNE WARTUNGS- UND SCHMIERPLÄNE ALLGEMEINES ___________________________________________________________ bis die Schmiere herauszusickern beginnt. Keine Druckluftschmierpressen verwenden. ACHTUNG 3. Zum reibungslosen Betrieb aller Hebel, Drehpunkte Vor dem Reinigen, Einstellen oder Reparieren dieser und anderen Reibungsstellen, die nicht auf dem Ausrüstung alle Antriebe lösen, die Vorrichtungen auf Schmierplan angegeben sind, alle 40 Stunden oder den Boden senken, die Feststellbremse anziehen,...
Page 157 All manuals and user guides at all-guides.com WARTUNGS- UND SCHMIERPLÄNE WARTUNGSPLAN _________________________________________________________ Empfohlene Wartungs- und Schmierabstände Alle 75 Alle 100 Alle 200 Alle 400 Alle 600 Stunden Stunden Stunden Stunden Stunden Kuge- ersten Siehe Schmier- oder oder oder oder oder llager Abschnitt mitteltyp...
Page 158 All manuals and user guides at all-guides.com WARTUNGS- UND SCHMIERPLÄNE Hinweise: Schmiermittel * Erste Wartung für neue Maschinen Handbetätigte Fettpresse mit Fett NLGI Qualität 2 ** Je nach Betriebsbedingungen kann es sein, dass (Dienstklasse LB). Motoröl, Ölfilter und Luftfilter häufiger ausgewechselt Motoröl - vgl.
Page 159 All manuals and user guides at all-guides.com HINWEISE HINWEISE de-39...
Page 160 All manuals and user guides at all-guides.com ERSATZTEILKATALOG ERSATZTEILKATALOG WIE DER ERSATZTEILKATALOG ZU VERWENDEN IST __________________________ Abkürzungen Mit bullet versehen Posten Merkpunkte zeigen Komponententeile an, die als Teil N/S - Wird nicht separat gewartet. Ist durch eines Aufbaus oder einer anderen Komponente Bestellung der Hauptkomponente oder des Satzes...
Page 161 All manuals and user guides at all-guides.com PARTS CATALOG TABLE OF CONTENTS______________________________________________________ 1.1 ..Front Body ............42 58.1..Gas Engine Schematic ........160 2.1 ..Engine Cover ............. 44 59.1..Diesel Engine Electrical Schematic ....162 3.1 ..Four Post ROPS ..........46 4.1 ..
Page 162 All manuals and user guides at all-guides.com TURF TRUCKSTER Serial No. All 1.1 Front Body ® By Jacobsen 4158740 Turf Truckster Turf Truckster ® ® ® ® By Jacobsen By Jacobsen 4158741 4158742 30 / 31 FUSE PANEL FUSE PANEL POWER INS PANEL RADIATOR...
Page 163 All manuals and user guides at all-guides.com TURF TRUCKSTER Item Part No. Qty. Description Serial Numbers/Notes 2700792 Front Clip Includes decals 821071 & 840901 800930 Screw, M8-1.25 x 16 mm Hex Flange 548159 Flat Washer, 5/16 x 1-1/4 in. 450400 Washer, M8 4206760 Hood, Orange...
Page 164 All manuals and user guides at all-guides.com TURF TRUCKSTER Serial No. All 2.1 Engine Cover Vehicles with Four Post ROPS Engine Cover Lock 1.4 2.6 8.3 11.3 16.1 1600 7.1 10.0 1.5 2.9 9.3 12.8 18.1 1800 7.9 11.3 1.7 3.2 5.5 10.4 14.2 20.1 2000 8.8 12.5...
Page 165 All manuals and user guides at all-guides.com TURF TRUCKSTER Item Part No. Qty. Description Serial Numbers/Notes 306328 Cotter Pin, 3/32 x 3/4 in. 308090 Washer, 1/4 450452 Nut, M6-1 Hex Flange 450453 Nut, M8-1.25 Hex Flange Decal, Emission Gas Units 893541 Handold, Right Side 450541...
Page 166 All manuals and user guides at all-guides.com TURF TRUCKSTER Serial No. All 3.1 Four Post ROPS WARNING This structure's proctective capability may be impaired by structural damage, overturn, or alteration. If any of these conditions occur, this structure must be replaced.
Page 167 All manuals and user guides at all-guides.com TURF TRUCKSTER Item Part No. Qty. Description Serial Numbers/Notes 4205580 Four Post ROPS • Decal, ROPS Warning 800547 • Screw, M10-1.25 x 20 mm Hex Head 452410 • Screw, M12-1.75 x 30 mm Flange 450455 •...
Page 168 This ROPS must be replaced after a rollover. Seat belts must Manufactured by JACOBSEN a Textron Company be worn at all times. 11524 Wilmar Blvd. Charlotte NC 28273...
Page 169 All manuals and user guides at all-guides.com TURF TRUCKSTER Item Part No. Qty. Description Serial Numbers/Notes 4184320 Upper ROPS 4175340 • Decal, Warning and ROPS Cert. 844988 Foam, 1/2 in. Perforated ROPS 452411 Screw, M12-1.75 x 40 mm Flange 450455 Nut, M12-1.75 Hex Flange 4140269 Seat Belt Assembly...
Page 170: Throttle Control
All manuals and user guides at all-guides.com TURF TRUCKSTER Serial No. All 5.1 Throttle Control WARNING Failure to follow this warning can cause severe personal injury or death. This vehicle is designed and constructed for OFF-ROAD USE ONLY. Do not use this vehicle on any public roadway where automobiles or other motor vehicles are present.
Page 171 All manuals and user guides at all-guides.com TURF TRUCKSTER Item Part No. Qty. Description Serial Numbers/Notes 841663 Panel, Floor Access 800943 Screw, #10-14 x 5/8 in. Self Tapping 894159 Pedal, Throttle 524633 Bolt, 5/16-18 x 1 in. Shoulder 524643 Bearing, Split 548911 Nut, 5/16-18 Flange 2703257.7...
Page 172: Control Console
All manuals and user guides at all-guides.com TURF TRUCKSTER Serial No. All 6.1 Control Console 4 / 5 845185 W ARNIN G PA R K I N G B R A K E S A R E N O T A U T O - M A T I C A L LY A P P L I E D .
Page 173 All manuals and user guides at all-guides.com TURF TRUCKSTER Item Part No. Qty. Description Serial Numbers/Notes 2700796 Console Used on all, except 84064 2700797 Console, EC Used on 84064 Only 844177 • Decal, Aux. Transmission 844179 • Decal, Hydraulic Controls 822819 •...
Page 174 All manuals and user guides at all-guides.com TURF TRUCKSTER Serial No. All 7.1 Parking Brake and High-Low Speed Control...
Page 175 All manuals and user guides at all-guides.com TURF TRUCKSTER Item Part No. Qty. Description Serial Numbers/Notes 4202860 Lever, Parking Brake 845134 Bracket, Parking Brake Lever 452388 Screw, M8-1.25 x 20 mm Flange 452391 Screw, M8-1.25 x 40 mm Flange 450453 Nut, M8-1.25 Flange 845133 Cable, Parking Brake...
Page 176: Brake Pedal
All manuals and user guides at all-guides.com TURF TRUCKSTER Serial No. All 8.1 Brake Pedal Route both hoses through opening in front clip Lower ROPS Pedal Mounting View Rotated 90 Degrees for Clarity Route front brake tube through opening in front clip Route rear brake Left Frame Rail tube under floor...
Page 177 All manuals and user guides at all-guides.com TURF TRUCKSTER Item Part No. Qty. Description Serial Numbers/Notes 2701737.7 Bracket, Master Cylinder 892921 Pedal, Brake 840726 Bearing, Brake Pivot 840725 Tube, Brake Pivot 842935 Tab, Locking 452388 Screw, M8-1.25 x 20 mm Flange 450453 Nut, M8-1.25 Flange 895113...
Page 178 All manuals and user guides at all-guides.com TURF TRUCKSTER Serial No. 84063 All 9.1 Clutch Pedal Linkage Serial No. 84064 All Serial No. 84067 All Serial No. 84069 All Lower ROPS Diesel Units Cable Routing View Rotated 90 Degrees for Clarity View Rotated 90 Degrees for Clarity Gas Units Diesel Units...
Page 179 All manuals and user guides at all-guides.com TURF TRUCKSTER Item Part No. Qty. Description Serial Numbers/Notes 892933 Pedal, Clutch 840726 Bearing, Brake Pivot 844611 Spring, Torsion 840725 Tube, Pedal Pivot 842935 Tab, Locking 452388 Screw, M8-1.25 x 20 mm Flange 450453 Nut, M8-1.25 Flange 894308...
Page 180 All manuals and user guides at all-guides.com TURF TRUCKSTER Serial No. 84063 All 10.1 Manual Transmission Shifter Linkage Serial No. 84064 All Diesel Units 21 22 Diesel Unit Cable Attachment Shifter Mounting and Cable Routing View Rotated 90 Degrees for Clarity...
Page 181 All manuals and user guides at all-guides.com TURF TRUCKSTER Item Part No. Qty. Description Serial Numbers/Notes 800582 Screw, 1/4-20 x 3/4 in. Truss Head Diesel Units 2703956.7 Mount, Shifter 2703953 Selector, Gear 842773 Rod End, 1/2-20 308091 Flat Washer, 1/2 311763 Screw, 1/2-20 x 2-1/4 in.
Page 182 All manuals and user guides at all-guides.com TURF TRUCKSTER Serial No. 84067 All 11.1 Manual Transmission Shifter Linkage Serial No. 84069 All Gas Units Shifter Mounting and Cable Routing View Rotated 90 Degrees for Clarity Gas Unit Cable Attachment...
Page 183 All manuals and user guides at all-guides.com TURF TRUCKSTER Item Part No. Qty. Description Serial Numbers/Notes 4146819 Retaining Ring M6 4142630 Mount, Shifter 4142627 Selector, Gear 842773 Rod End, 1/2-20 308091 Flat Washer, 1/2 311763 Screw, 1/2-20 x 2-1/4” Hex Head 843679 Plate, Wear 452692...
Page 184 All manuals and user guides at all-guides.com TURF TRUCKSTER Serial No. 84068 All 12.1 Automatic Transmission Shifter Item Part No. Qty. Description Serial Numbers/Notes 103867 Flat Washer, 5/16 302030 Screw, 1/4-20 x 1-1/4 in. 306375 Nut, 1/4-20 Hex 306396 Lockwasher, 1/4 800582 Screw, 1/4-20 x 3/4 in.
Page 185 All manuals and user guides at all-guides.com TURF TRUCKSTER Serial No. 84068 All 13.1 Automatic Transmission Oil Cooler Item Part No. Qty. Description Serial Numbers/Notes 838340 Oil Cooler 800789 Kit, Oil Cooler Mounting 826590 Hose, 5/16 I.D. 821893 Trim, Push On Not Shown 809231 Grommet...
Page 186 All manuals and user guides at all-guides.com TURF TRUCKSTER Serial No. All 14.1 Frame Attachments...
Page 187 All manuals and user guides at all-guides.com TURF TRUCKSTER Item Part No. Qty. Description Serial Numbers/Notes Front Suspension See 17.1, 18.1 and 19.1 452415 Screw, M12-1.75 x 80 mm Flange 450455 Nut, M12-1.75 Hex Flange 4243009 Wheel and Tire, Straight Rib 4243005 •...
Page 188 All manuals and user guides at all-guides.com TURF TRUCKSTER Serial No. All 15.1 Frame, Lower ROPS and Platform 2703961 90 KG 680 KG Gas Engine and Transmission Mounts...
Page 189 All manuals and user guides at all-guides.com TURF TRUCKSTER Item Part No. Qty. Description Serial Numbers/Notes Frame, Main 4 Wheel Standard Frame, Painted Black Frame, Galvanized Main 4 Wheel Optional Galvanized Frame 893145.7 ROPS, Lower 893199.7 Platform, Truckster Standard Platform, Painted Black 893199G02 Platform, Galvanized Truckster Optional Galvanized Platform...
Page 190 All manuals and user guides at all-guides.com TURF TRUCKSTER Serial No. All 16.1 Rear Axle Gas Units Diesel Units 21 / 22...
Page 191 All manuals and user guides at all-guides.com TURF TRUCKSTER Item Part No. Qty. Description Serial Numbers/Notes 894825 11.16:1 Rear Differential Assembly 84063, 84064 and 84069, See 44.1 894826 14.21:1 Rear Differential Assembly 84067 and 84068, See 44.1 800198 Locknut, 1/2-20 809180 Flat Washer, 1/2 893862...
Page 192 All manuals and user guides at all-guides.com TURF TRUCKSTER Serial No. All 17.1 Front Control Arms...
Page 193 All manuals and user guides at all-guides.com TURF TRUCKSTER Item Part No. Qty. Description Serial Numbers/Notes 4120138 Frame, 4 Wheel Steering 893266 Upper Control Arm 893233 Left Side Lower Control Arm 893234 Right Side Lower Control Arm 844148 Upper Ball Joint •...
Page 194 All manuals and user guides at all-guides.com TURF TRUCKSTER Serial No. All 18.1 Steering Linkage...
Page 195 All manuals and user guides at all-guides.com TURF TRUCKSTER Item Part No. Qty. Description Serial Numbers/Notes 841255 Steering Gear 305134 • Nut, 7/8-14 Hex Jam 308008 • Lockwasher, 7/8 841336 Arm, Pitman 894635 Strut Assembly 800945 Screw, M12-1.75 x 60 mm Hex Head 450455 Nut, M12-1.75 Hex Flange Grade 10.9...
Page 196 All manuals and user guides at all-guides.com TURF TRUCKSTER Serial No. All 19.1 Front Brakes...
Page 197 All manuals and user guides at all-guides.com TURF TRUCKSTER Item Part No. Qty. Description Serial Numbers/Notes 2702257.7 Front Hub Includes cup portion of Items 3 & 4 800908 • Bolt, M12-1.5 x 42 mm Wheel 500534 Outer Bearing Cup and Cone 500596 Inner Bearing CUp and Cone 2702217...
Page 198: Steering Column
All manuals and user guides at all-guides.com TURF TRUCKSTER Serial No. All 20.1 Steering Column Lower ROPS 23 / 24 Power Steering Hose Routing...
Page 199 All manuals and user guides at all-guides.com TURF TRUCKSTER Item Part No. Qty. Description Serial Numbers/Notes 893571 Tube, Steering Mount 800930 Screw, M8-1.25 x 16 mm Flange 306799 Lockwasher, 5/16 External Tooth 450453 Nut, M8-1.25 Flange 893344 Shaft, Steering 887259 Bearing Assembly 828590 •...
Page 200 All manuals and user guides at all-guides.com TURF TRUCKSTER Serial No. 84063 All 21.1 Diesel Radiator Serial No. 84064 All 840754 009034880...
Page 201 All manuals and user guides at all-guides.com TURF TRUCKSTER Item Part No. Qty. Description Serial Numbers/Notes 843862 Tube, 1/4 in. I.D. Clear Vinyl 10 Foot Length, Cut to 12 in. 835805 Hose, Radiator Overflow 452006 Flat Washer, 5/16 446134 Lockwasher, 5/16 443106 Nut, 5/16-18 Hex 450452...
Page 202 All manuals and user guides at all-guides.com TURF TRUCKSTER Serial No. 84067 All 22.1 Gas Radiator Serial No. 84068 All Serial No. 84069 All...
Page 203 All manuals and user guides at all-guides.com TURF TRUCKSTER Item Part No. Qty. Description Serial Numbers/Notes 843862 Tube, 1/4 in. I.D. Clear Vinyl 10 Foot Length, Cut to 12” 835805 Hose, Radiator Overflow 452006 Flat Washer, 5/16 446134 Lockwasher, 5/16 443106 Nut, 5/16-18 Hex 450452...
Page 204 All manuals and user guides at all-guides.com TURF TRUCKSTER Serial No. 84063 All 23.1 Diesel Engine and Transmission Mounting Serial No. 84064 All...
Page 205 All manuals and user guides at all-guides.com TURF TRUCKSTER Item Part No. Qty. Description Serial Numbers/Notes Engine and Clutch See 26.1 4192125 Frame, Engine Mount Mount, Engine See 14.1, Left shown, right similar 306836 Screw, 3/8-16 x 2-1/4 in. Hex Head 306981 Flat Washer, 3/8 841885...
Page 206 All manuals and user guides at all-guides.com TURF TRUCKSTER Serial No. 84067 All 24.1 Gas Engine and MT Mounting Serial No. 84069 All...
Page 207 All manuals and user guides at all-guides.com TURF TRUCKSTER Item Part No. Qty. Description Serial Numbers/Notes Engine Assembly See 27.1 Manual Transmission Order with engine 4140899 Plate, Clutch Housing 2702548 Clutch Disc and Pressure Plate Set 4117900 • Pressure Plate Limited Availability 2702547 Screw, M8-1.25 x 16 mm Lockwasher...
Page 208 All manuals and user guides at all-guides.com TURF TRUCKSTER Serial No. 84068 All 25.1 Gas Engine and AT Mounting...
Page 209 All manuals and user guides at all-guides.com TURF TRUCKSTER Item Part No. Qty. Description Serial Numbers/Notes Engine Assembly See 27.1 4148212 Automatic Transmission 4140900 Plate, Transmission Housing 4148213 Torque Converter 4120097 Plate, Drive 4148065 Screw, M8-1.25 x 9.5 mm Flange 2702688 Stud, M10-1.25 x 65 mm 2702686...
Page 210 All manuals and user guides at all-guides.com TURF TRUCKSTER Serial No. 84063 - 1651~xxxx 26.1 Diesel Engine and Clutch Serial No. 84064 - 1651~xxxx...
Page 211 All manuals and user guides at all-guides.com TURF TRUCKSTER Item Part No. Qty. Description Serial Numbers/Notes 4173201 Engine, Kubota D1105 E3B 4113986 • Engine Oil Filter 4183623 • Alternator 4174200 Bracket, Hydraulic Pump 4174440 Mount, Right Side Engine 800547 Screw, M10-1.25 x 20 mm Flange 303269 Lockwasher, 7/16 887994...
Page 212 All manuals and user guides at all-guides.com TURF TRUCKSTER Serial No. 84063 - xxxx and Up 26.2 Diesel Engine and Clutch Serial No. 84064 - xxxx and Up...
Page 213 All manuals and user guides at all-guides.com TURF TRUCKSTER Item Part No. Qty. Description Serial Numbers/Notes 4173201 Engine, Kubota D1105 E3B 4113986 • Engine Oil Filter 4183623 • Alternator 4174200 Bracket, Hydraulic Pump 4209665 Mount, Right Side Engine 800547 Screw, M10-1.25 x 20 mm Flange 303269 Lockwasher, 7/16 887994...
Page 214 All manuals and user guides at all-guides.com TURF TRUCKSTER Serial No. 84067 All 27.1 Suzuki Gas Engine Serial No. 84068 All Serial No. 84069 All 17 18 14 (84067 and 84068) 21 (84069)
Page 215 All manuals and user guides at all-guides.com TURF TRUCKSTER Item Part No. Qty. Description Serial Numbers/Notes Suzuki K6 Engine See Engine Parts Manual 2701908 • Oil Filter 4140919 • Belt, Water Pump and Alternator 4120017 • Right Side Engine Mount 4140905 •...
Page 216 All manuals and user guides at all-guides.com TURF TRUCKSTER Serial No. 84063 All 28.1 Diesel Engine Speed Control Serial No. 84064 All...
Page 217 All manuals and user guides at all-guides.com TURF TRUCKSTER Item Part No. Qty. Description Serial Numbers/Notes 2703683 Throttle Cable See 5.1 for other end of cable 844130 Cable, Governor Control See 5.1 for other end of cable 4174720 Bracket, Throttle 4174662 Lever, Governor 835271...
Page 218 All manuals and user guides at all-guides.com TURF TRUCKSTER Serial No. 84063 All 29.1 Diesel Engine Air Filter Serial No. 84064 All...
Page 219 All manuals and user guides at all-guides.com TURF TRUCKSTER Item Part No. Qty. Description Serial Numbers/Notes 601585 Box, Air 452405 Screw, M10-1.5 x 80 mm Hex Flange 450454 Nut, M10-1.5 Hex Flange 36092-G01 Hose, 2 in. x 16 in. High Temp Air 11391G7 Clamp, Hose 3001965...
Page 220 All manuals and user guides at all-guides.com TURF TRUCKSTER Serial No. 84063 All 30.1 Diesel Engine Exhaust and Remote Oil Filter Serial No. 84064 All Tailpipe Outlet to be parallel to ground. View Rotated 180°...
Page 221 All manuals and user guides at all-guides.com TURF TRUCKSTER Item Part No. Qty. Description Serial Numbers/Notes Kubota Engine See 26.1 553020 • Gasket, Exhaust 4183634 • Head, Remote Filter 4113986 • Engine Oil Filter 4190701 Fitting, 90° 4174290 Bracket, Remote FIlter 800547 Screw, M10-1.25 x 20 mm Hex Head 303269...
Page 222 All manuals and user guides at all-guides.com TURF TRUCKSTER Serial No. 84067 All 31.1 Gas Engine Governor Linkage Serial No. 84068 All Serial No. 84069 All...
Page 223 All manuals and user guides at all-guides.com TURF TRUCKSTER Item Part No. Qty. Description Serial Numbers/Notes 4139208 Plate, Governor 4141031 Bolt, Intake Manifold Included with Engine 306396 Lockwasher, 1/4 308090 Flat Washer, 1/4 845224 Plug, Tube 11391G4 Clamp, 1/4 in. to 5/8 in. Worm Drive 4144145 Plug, 3/8 x 1 in.
Page 224 All manuals and user guides at all-guides.com TURF TRUCKSTER Serial No. 84067 All 32.1 Gas Engine Governor Serial No. 84068 All Serial No. 84069 All...
Page 225 All manuals and user guides at all-guides.com TURF TRUCKSTER Item Part No. Qty. Description Serial Numbers/Notes 4141425 Governor 111812 • Yoke, Spool 111814 • Washer, Thrust 359864 • Washer, Thrust 111817 • Spool, Governor 112840 • Bearing, Thrust 130728 • Nut, 1/4-20 Hex Jam 111813 •...
Page 226 All manuals and user guides at all-guides.com TURF TRUCKSTER Serial No. 84067 All 33.1 Gas Engine Air Filter Serial No. 84068 All Serial No. 84069 All...
Page 227 All manuals and user guides at all-guides.com TURF TRUCKSTER Item Part No. Qty. Description Serial Numbers/Notes Engine Assembly See 27.1 842915 Bracket, Air Filter 452389 Screw, M8-1.25 x 25 mm Hex Flange 450453 Nut, M8-1.25 Hex Flange 4118027 Air Filter 5000913 •...
Page 228 All manuals and user guides at all-guides.com TURF TRUCKSTER Serial No. 84067 All 34.1 Gas Engine Remote Oil Fill Serial No. 84068 All Serial No. 84069 All Item Part No. Qty. Description Serial Numbers/Notes 4188041 Bracket, Valve Cover 548971 Screw, 5/16-18 x 5/8” Hex Flange 4148202 Cap, Oil FIll Included with Engine...
Page 229 All manuals and user guides at all-guides.com TURF TRUCKSTER Serial No. All 35.1 Gas Engine Exhaust Tailpipe outlet to be parallel to ground. Item Part No. Qty. Description Serial Numbers/Notes 4233161 Muffler 4232042 Catalytic Converter 2702502 Bolt, Muffler Flange 2702501 Spring, Muffler Flange 838295.8 Strap, Muffler Hanger...
Page 230 All manuals and user guides at all-guides.com TURF TRUCKSTER Serial No. 84063 All 36.1 Diesel Fuel System Serial No. 84064 All...
Page 231 All manuals and user guides at all-guides.com TURF TRUCKSTER Item Part No. Qty. Description Serial Numbers/Notes 826590 Hose, Fuel Tank to Fuel Pump 5/16 in. 25 Foot Roll, Cut to 10 in. 4113022 Clamp, Hose 826590 Hose, Fuel Return 25 Foot Roll, Cut to 21-1/2 in. 826590 Hose, Pump to Fuel Filter 5/16 in.
Page 232 All manuals and user guides at all-guides.com TURF TRUCKSTER Serial No. 84067 All 37.1 Gas Fuel System Serial No. 84068 All Serial No. 84069 All CONNECT TO FUEL INJECTOR RAIL CONNECT TO REAR FACING PORT ON INTAKE MANIFOLD...
Page 233 All manuals and user guides at all-guides.com TURF TRUCKSTER Item Part No. Qty. Description Serial Numbers/Notes 4218621 Hose, Fuel Tank to Adapter 5/16 in. 6 Ft. Length, Cut to 14 in. 830930 Clamp, Hose 4218622 Hose, Adapter to Pump 7/16 in. 6 In.
Page 234 All manuals and user guides at all-guides.com TURF TRUCKSTER Serial No. 84067 All 38.1 Gas Fuel System Serial No. 84068 All Serial No. 84069 All Right Frame Rail...
Page 235 All manuals and user guides at all-guides.com TURF TRUCKSTER Item Part No. Qty. Description Serial Numbers/Notes 4166842 Fuel Tank AY 843726 • Tube, Fuel Pick Up 4166841 • Elbow, 90 1/4 361117 • Bushing 4170840 • Rollover Valve 4168131 • Grommet, Fuel Tank 4166840 Cap, Unvented Fuel Ratchet 843298...
Page 236 All manuals and user guides at all-guides.com TURF TRUCKSTER Serial No. All 39.1 Hydraulic Tank and Filter NOTE: PREVENT HYDRAULIC SYSTEM DAMAGE H O S E R E M O V E D F R O M A C C E S S O R Y M U S T B E C L E A N E D A N D P L U G G E D I N T O R E T U R N P O R T...
Page 237 All manuals and user guides at all-guides.com TURF TRUCKSTER Item Part No. Qty. Description Serial Numbers/Notes 894675G01 Tank, Hydraulic 452388 Screw, M8-1.25 x 20 mm Flange 450453 Nut, M8-1.25 Hex Flange 452399 Screw, M10-1.5 x 25 mm Flange 800113 Plug, 1/2 NPT 893539 Dipstick, Hydraulic Tank 827486...
Page 238 All manuals and user guides at all-guides.com TURF TRUCKSTER Serial No. All 40.1 Hydraulic Pump and Filter...
Page 239 All manuals and user guides at all-guides.com TURF TRUCKSTER Item Part No. Qty. Description Serial Numbers/Notes 844564 Hose, Tank to Filter 836206 Clamp, Hose 844583 Fitting, 90° 844566 Fitting, Straight 844628 Hose, Pump to Selector Valve 844652 Fitting, 9/16-18 x 3/4-16 Straight 844600 Hose, Selector Valve to Coupler 844571...
Page 240 All manuals and user guides at all-guides.com TURF TRUCKSTER Serial No. All 41.1 Lift Cylinder Circuit Lift Cylinder Mounting...
Page 241 All manuals and user guides at all-guides.com TURF TRUCKSTER Item Part No. Qty. Description Serial Numbers/Notes 882993 Cylinder, Dump Box 883236 • Seal Kit Texas Hydraulics 884574 • Seal Kit Columbus Hydraulics 886001 • Seal Kit DANA Hydraulics 830810 Pin, Clevis 809265 Hair Pin 821893...
Page 242 All manuals and user guides at all-guides.com TURF TRUCKSTER Serial No. 84063 All 42.1 Diesel Electrical Components Serial No. 84064 All Item 8 Routing Engine Harness G r ound Wire s...
Page 243 All manuals and user guides at all-guides.com TURF TRUCKSTER Item Part No. Qty. Description Serial Numbers/Notes 450452 Nut, M6-1 Hex Flange 452378 Screw, M6-1 x 20 mm Hex Flange 2701465 Solenoid, Starter 120052 • Lockwasher, #10 2702244 • Nut, #10-32 Hex 306325 •...
Page 244 All manuals and user guides at all-guides.com TURF TRUCKSTER Serial No. 84067 All 43.1 Gas Electrical Components Serial No. 84068 All Serial No. 84069 All Item 8 Routing Engine Harness Ground Wires Black Wires Wires...
Page 245 All manuals and user guides at all-guides.com TURF TRUCKSTER Item Part No. Qty. Description Serial Numbers/Notes 450452 Nut, M6-1 Hex Flange 450544 Screw, M6 x 30 mm Pan Head 2701464 Solenoid, Starter 120052 • Lockwasher, #10 2702244 • Nut, #10-32 Hex 306325 •...
Page 246 All manuals and user guides at all-guides.com TURF TRUCKSTER 44.1 Differential Assembly Serial No. All Part Number 894826 (14.21:1 Differntial) Part Number 894825 (11.16:1 Differential)
Page 247 All manuals and user guides at all-guides.com TURF TRUCKSTER Item Part No. Qty. Description Serial Numbers/Notes 894826 Differential Assembly 14.21:1 Differential 894825 Differential Assembly 11.16:1 Differential 891829 • Differential Housing See 45.1 • Axle Tubes and Shafts See 46.1 • Input, Main and Jack Shaft See 48.1 •...
Page 248 All manuals and user guides at all-guides.com TURF TRUCKSTER Serial No. All 45.1 Differential Housing Part Number 891829...
Page 249 All manuals and user guides at all-guides.com TURF TRUCKSTER Item Part No. Qty. Description Serial Numbers/Notes 891829 Differential Housing • Bearing Caps 306829 • Screw, 7/16-14 x 2 in. Hex Head 103867 • Flat Washer, 5/16 111074 • Plug, Drain 111758 •...
Page 250 All manuals and user guides at all-guides.com TURF TRUCKSTER Serial No. All 46.1 Axle Tubes and Shafts...
Page 251 All manuals and user guides at all-guides.com TURF TRUCKSTER Item Part No. Qty. Description Serial Numbers/Notes 894826 Differential Assembly 14.21:1 Differential 894825 Differential Assembly 11.16:1 Differential 2702535.7 • Tube, Right Side Axle 2702534.7 • Tube, Left Side Axle 2700530 • Left Side Axle Assembly 2700514 •...
Page 252 All manuals and user guides at all-guides.com TURF TRUCKSTER 47.1 Front and Shifter Cover Serial No. All 14.21:1 Differential (894826) 11.16:1 Differential (894825) 11 / 12...
Page 253 All manuals and user guides at all-guides.com TURF TRUCKSTER Item Part No. Qty. Description Serial Numbers/Notes 836431 Cover, Front 306322 Screw, 5/16-18 x 7/8 in. Hex Head 103867 Flat Washer, 5/16 307776 Screw, 3/8-16 x 2-3/4 in. Hex Head 810437 Clamp, 1/2 in.
Page 254 All manuals and user guides at all-guides.com TURF TRUCKSTER 48.1 Input, Main and Jack Shafts Serial No. All 14.21:1 Differential (894826) 11.16:1 Differential (894825)
Page 255 All manuals and user guides at all-guides.com TURF TRUCKSTER Item Part No. Qty. Description Serial Numbers/Notes 836421 Shaft, Input 836693 Bearing, Ball 809254 Ring, External Retaining 800695 Ring, External Retaining 800737 Ring, Internal Retaining 837020 Baffle, Vent 812335 Seal, Oil 4184901 Shaft, Main 812009...
Page 256 All manuals and user guides at all-guides.com TURF TRUCKSTER Serial No. 84063 - All 49.1 Transmission Clutch Release-Shift Selector Serial No. 84064 - All Diesel Engine Only...
Page 257 All manuals and user guides at all-guides.com TURF TRUCKSTER Item Part No. Qty. Description Serial Numbers/Notes Transmission Case See 50.1 Shift Assembly See 52.1 845223 Gasket, Shift Case 2702659 Screw, M8-1.25 x 40 mm 01550-08553 Screw, M8-1.25 x 55 mm 23265-85200 Bearing, Clutch Release 09205-03019...
Page 258 All manuals and user guides at all-guides.com TURF TRUCKSTER Serial No. 84063 - All 50.1 Transmission Case Serial No. 84064 - All Diesel Engine Only...
Page 259 All manuals and user guides at all-guides.com TURF TRUCKSTER Item Part No. Qty. Description Serial Numbers/Notes 24700-85200 Case, Transmission Upper and Lower Half 2702690 • Pin, Alignment 2702665 • Screw, M8-1.25 x 120 mm Flange 2702470 • Screw, M8-1.25 x 30 mm Flange 2702659 •...
Page 260 All manuals and user guides at all-guides.com TURF TRUCKSTER Serial No. 84063 - All 51.1 Input and Main Shaft Serial No. 84064 - All...
Page 261 All manuals and user guides at all-guides.com TURF TRUCKSTER Item Part No. Qty. Description Serial Numbers/Notes 24110-80410 Shaft, Input 4th Gear 2702561 Bearing, Needle 4141037 Bearing, Input Shaft Ball 09380-28007 Cir Clip 24410-83000 High Speed Syncroniser Includes Hub and Sleeve 24471-60A00 Key, Syncronizer 2703581...
Page 262 All manuals and user guides at all-guides.com TURF TRUCKSTER Serial No. 84063 - All 52.1 Gear Shift Fork Linkage Serial No. 84064 - All...
Page 263 All manuals and user guides at all-guides.com TURF TRUCKSTER Item Part No. Qty. Description Serial Numbers/Notes 25411-85201 Shaft, Low Speed Fork 1st and 2nd Gear 25420-85201 Shaft, High Speed Fork 3rd and 4th Gear 25451-85261 Shaft, Reverse Fork Reverse 06111-12004 Ball 25415-83000 Spring, Detent...
Page 264 All manuals and user guides at all-guides.com TURF TRUCKSTER Serial No. 84063 - All 53.1 Mechanical PTO Serial No. 84064 - All Diesel Units Only...
Page 265 All manuals and user guides at all-guides.com TURF TRUCKSTER Item Part No. Qty. Description Serial Numbers/Notes 845257 Housing, Mechanical PTO Bushing, Output Shaft 2700121 Gasket, PTO Housing to Trasmission 2700120 Gasket, Bearing Housing 894989 Housing, Bearing 844188 • Seal, Oil 815093 •...
Page 266 All manuals and user guides at all-guides.com TURF TRUCKSTER Serial No. 84063 - All 54.1 Diesel Engine Main Harness Serial No. 84064 - All Part Number 894266 Engine Harness Engine Harness Connector #1 Connector #2 Engine Harness Connector Engine Harness (Gas Only) Connector #3 Cab Stop Light...
Page 267 All manuals and user guides at all-guides.com TURF TRUCKSTER Item Part No. Qty. Description Serial Number / Notes 825973 Connecter, Six Male Terminal 825886 Terminal, 1/4 in. Male 14-16 Gauge Single Wire 825961 Terminal, 1/4 in. Male 10 Gauge Two Wire 829630 Connector, Four Female Terminal 825748...
Page 268 All manuals and user guides at all-guides.com TURF TRUCKSTER Serial No. 84063 - All 55.1 Diesel Engine and Fan Harness Serial No. 84064 - All Part Numbers 4174321, 4179800, and 4179801 Starter Oil Pressure Switch Ground Wires Parking Brake Glow Plug Starter Fuel Solenoid Solenoid...
Page 269 All manuals and user guides at all-guides.com TURF TRUCKSTER Item Part No. Qty. Description Serial Numbers/Notes 4174321 Engine Harness 825877 • Connector, Six Female Terminal 825748 • Terminal, 1/4 in. Fem. 14-16 Gauge Single Wire 825878 • Terminal, 1/4 in. Fem. 10 Gauge Two Wire 829630 •...
Page 270 All manuals and user guides at all-guides.com TURF TRUCKSTER Serial No. 84067 - All 56.1 Gas Main Harness Serial No. 84068 - All Serial No. 84069 - All Part Number 4238042 AT/MT Engine Speed Harness Connectors Shift Sensor Back-Up Solenoid Switch 17”...
Page 271 All manuals and user guides at all-guides.com TURF TRUCKSTER Item Part No. Qty. Description Serial Number / Notes 825973 Connecter, Six Male Terminal 825886 Terminal, 1/4 in. Male 14-16 Gauge Single Wire 825961 Terminal, 1/4 in. Male 10 Gauge Two Wire 829631 Connector, Four Female Terminal 825748...
Page 272 All manuals and user guides at all-guides.com TURF TRUCKSTER Serial No. 84067 - All 56.1 Gas Main Harness (Continued) Serial No. 84068 - All Serial No. 84069 - All Part Number 4238042 AT/MT Engine Speed Harness Connectors Shift Sensor Back-Up Solenoid Switch 17”...
Page 273 All manuals and user guides at all-guides.com TURF TRUCKSTER Item Part No. Qty. Description Serial Number / Notes 826192 Tubing, 3/4 in. I.D. Black Convoluted 25 Foot Bulk 826193 Tubing, 7/16 in. I.D. Green Convoluted 25 Foot Bulk Connector, 12 Contact Male MT Engine Harness Connector 833257 Terminal, Female...
Page 274 All manuals and user guides at all-guides.com TURF TRUCKSTER Serial No. 84067 All 57.1 Gas Engine Electrical Schematic Serial No. 84068 All Serial No. 84069 All See page 158 for Engine Harness 60 pin connector Bn/ Y e Gn/Wh Bk/Rd Wh/Rd Wh/Rd Bk/Bn...
Page 275 All manuals and user guides at all-guides.com TURF TRUCKSTER Gn/Bk Bk/Wh Shifter Rd/Ye Bk/Wh Light 25 A Bk/Wh Bk/Wh Wh/Rd Rd/Bk 15 A Rd/Og Bn/Ye Bn/Ye 10 A Gn/Bk Gn/Wh Gn/Wh 10 A Bk/Rd Motor Wh/Rd Relay Bk/Rd Rd/Gn Rd/Gn Bk/Gn Bk/Gn Fuel...
Page 276 All manuals and user guides at all-guides.com TURF TRUCKSTER Gn/Bk Bk/Wh Bk/Wh Bk/Wh Bk/Wh Bk/Wh Bk/Wh 20 A 10 A Clutch Switch Ye/Rd (Manual Transmission) Ye/Rd 10 A Pk/Bu Wh/Og Wh/Gn 10 A Accessory Accessory Accessory Accessory Accessory ACC - B + A Ignition OFF - None Connector 1...
Page 277 All manuals and user guides at all-guides.com TURF TRUCKSTER T ai l Light Bu/Bk Bu/Bk Brake Light Rd/Bk Rd/Bk Single Horn Horn T ail Ligh t Button Harness Bk/Rd Cab Stop Og/Bk Light Accesso r y Brake Wh/Rd Accesso r y Connector 1 Brake Og/Bk...
Page 278 All manuals and user guides at all-guides.com TURF TRUCKSTER 58.1 Gas Engine Schematic Bn/Bk Bn/Wh Air / Fuel Bk/Rd Bk/Rd Ratio Sensor Og/Bk Ye/Bu Gn/Wh Gn/Wh Gy/Bu Ye/Bu Bn/Wh Rd/Bk Rd/Bk Bn/Bk Rd/Ye Gn/Ye Rd/Bu Rd/Bu Bk/Bu Gy/Bu Gn/Bu Bn/Rd Wh/Rd Engine Harness Bu/Wh...
Page 279 All manuals and user guides at all-guides.com TURF TRUCKSTER Injector #1 Bk/Rd Br/Bk Br/Bk Bn/Wh Injector #2 Bk/Rd Bk/Rd Injector #3 Bk/Rd Bn/Wh Crank Angle Gn/Wh Sensor Rd/Bk Bk/Rd Bk/Rd Rd/Bk Rd/Ye Rd/Bk Rd/Bk Rd/Bu Oxygen Sensor Rd/Ye Rd/Bu Gy/Bu Bk/Rd Bk/Rd Knock...
Page 280 All manuals and user guides at all-guides.com TURF TRUCKSTER Serial No. 84063 All 59.1 Diesel Engine Electrical Schematic Serial No. 84064 All Automatic Transmission Controller Heater Accessory 20 A 10 A Accessory Ye/Rd Clutch Connector 1 Ye/Rd Switch 10 A Accessory Ye/Rd Wh/Gn...
Page 281 All manuals and user guides at all-guides.com TURF TRUCKSTER Tail Light Bu/Bk Bu/Bk Rd/Bk Rd/Bk Single Brake Horn Horn Tail Light Light Button Harness Cab Stop Og/Bk Light Accessory Brake Wh/Rd Accessory Connector 1 Brake Og/Bk Accessory Connector 2 Brake Pedal 15 A Switch...
Page 282 All manuals and user guides at all-guides.com TURF TRUCKSTER Rd/Bk Wh/Ye Wh/Ye Wh/Rd Pk/Bu Wh/Bk Rd/Bk Ye** Wh/Bk Wh/Bk**...
Page 283 All manuals and user guides at all-guides.com INDEX 00414-G5....105 11741-85200..85 2700386 ....153 2702501 ....109 009034880.... 81 120052 .51 2700387 ....153 2702502 ....109 01116-G01....103 ..123 2700453 ...... 79 2702534.7 ....131 01421-08303..... 139 120166 ...... 145 2700493 ....
Page 284 All manuals and user guides at all-guides.com INDEX 303269..75 316942.......145 4140071 ...... 71 4174286 ....85 320107.. 55 4140072 ...... 71 4174287 ...... 71 303952......43 359864.......105 4140075 ...... 71 4174288 ...... 71 304636..75 360111....67 4140090 ....81 4174290 ....
Page 285 All manuals and user guides at all-guides.com INDEX 4203360...... 87 450400 ......43 452424 ....57 800021 ....111 4203381...... 87 450401 ......47 452692 ..61 800024 ....103 4205580...... 47 450410 .... 57 452695 43 800026 ......67 4206760...... 43 450412 ....47 452738 ......
Page 286 All manuals and user guides at all-guides.com INDEX 809174......85 825886..57 832900 ...... 121 837301 ....147 809180....67 825889.......151 833056 ...... 105 837303 ......43 809231....65 825894....147 833101 ...... 105 838154 ...... 111 809254.......135 825899....147 833103 ...... 105 838295.8 ...
Page 287 All manuals and user guides at all-guides.com INDEX 842104......77 844130 ..51 884513 ...... 125 894179 ......61 842360...... 135 844148 ......73 884574 ...... 121 894201 ....111 842740......64 844177 ......53 885249 ...... 119 894266 ......123 842773....61 844179 ......
Page 288 Genuine Jacobsen Parts provide reliable, high-quality product support. When Performance Matters. ™ Ransomes Jacobsen Limited Jacobsen, A Textron Company West Road, Ransomes Europark, Ipswich, IP3 9TT 11108 Quality Drive, Charlotte, English Company Registration No. 1070731 NC 28273, USA www.ransomesjacobsen.com...

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