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"READ ALL INSTRUCTIONS" — Failure to follow the SAFETY RULES identified by
!
WARNING
BULLET (
injury.
Double Insulated Tools
Double insulation
is a design concept used in
electric power tools which eliminates the need for the
three wire grounded power cord and grounded power
supply system. It is a recognized and approved sys-
tem by Underwriter's Laboratories, CSA and Federal
OSHA authorities.
Servicing of a tool with double insulation requires
G
care and knowledge of the system and should be
performed only by a qualified service technician.
WHEN SERVICING, USE ONLY IDENTICAL
G
REPLACEMENT PARTS.
POLARIZED PLUGS. Your tool is equipped with
G
a polarized plug (one blade is wider than the
other), this plug will fit in a polarized outlet only
one way. If the plug does not fit fully in the out-
let, reverse the plug. If it still does not fit, contact
a qualified electrician to install the proper outlet.
To reduce the risk of electrical shock, do not
change the plug in any way.
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
General Safety Rules For Bench Top Tools . . . . 2
Safety Rules For Miter Saws . . . . . . . . . . . . . 3-6
Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . 6
Electrical Requirements. . . . . . . . . . . . . . . . . . . . 7
Getting To Know Your Miter Saw. . . . . . . . . . . 8-9
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-12
Tools Needed for Assembly and Alignment . . . 10
Unpacking and Checking Contents . . . . . . . . . 10
Installation and Removal of the Blade. . . . . 11-12
Assembling Dust Elbow and Dust Bag. . . . . . . 12
Adjustments. . . . . . . . . . . . . . . . . . . . . . . . . . 13-16
Checking 0° Bevel Adjustment . . . . . . . . . . . . . 13
Adjusting Bevel Lock Lever Tension. . . . . . . . . 13
Blade 45° To The Table . . . . . . . . . . . . . . . . . . 14
Blade Square To Fence . . . . . . . . . . . . . . . . . . 15
Miter Scale Indicator Adjustment . . . . . . . . . . . 15
Kerf Insert . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Depth Adjustment . . . . . . . . . . . . . . . . . . . . . . . 16
Transporting, Placement and Mounting . . 17-18
Mounting Applications. . . . . . . . . . . . . . . . . . . . 17
Mounting the saw . . . . . . . . . . . . . . . . . . . . . . . 18
Safety
) symbol listed BELOW and other safety precautions, may result in serious personal
G
"SAVE THESE INSTRUCTIONS"
Table of Contents
Extension Cords
Replace damaged cords immediately. Use of
G
damaged cords can shock, burn or electrocute.
If an extension cord is necessary, a cord with
G
adequate size conductors should be used to pre-
vent excessive voltage drop, loss of power or
overheating. The table shows the correct size to
use, depending on cord length and nameplate
amperage rating of tool. If in doubt, use the next
heavier gauge. Always use U.L. and CSA listed
extension cords.
RECOMMENDED SIZES OF EXTENSION CORDS
Tools
Ampere
Rating
3-6
6-8
8-10
10-12
12-16
NOTE: The smaller the gauge number, the heavier
the cord.
Adjusting the Four Position Switch Handle . . . 18
Basic Saw Operations . . . . . . . . . . . . . . . . . 19-22
Body and Hand Position. . . . . . . . . . . . . . . . . . 19
Workpiece Support . . . . . . . . . . . . . . . . . . . 20-21
Switch Activation. . . . . . . . . . . . . . . . . . . . . . . . 21
Detent Override . . . . . . . . . . . . . . . . . . . . . . . . 22
Sliding Base/Fence Extension . . . . . . . . . . . . . 22
Saw Operations . . . . . . . . . . . . . . . . . . . . . . . 23-30
Chop Cut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Slide Cut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Miter Cut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Bevel Cut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Compound Cuts . . . . . . . . . . . . . . . . . . . . . . . . 26
Cutting Grooves . . . . . . . . . . . . . . . . . . . . . . . 27
Cutting Base Molding . . . . . . . . . . . . . . . . . . . . 28
Cutting Crown Molding . . . . . . . . . . . . . . . . 28-30
Special Cuts . . . . . . . . . . . . . . . . . . . . . . . . 31-33
Maintenance and Lubrication . . . . . . . . . . . 34-35
Belt Changes. . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . 35-36
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
6.
120 Volt A.C. Tools
Cord Length in Feet
Cord Size in A.W.G.
25
50
100
150
18
16
16
14
18
16
14
12
18
16
14
12
16
16
14
12
14
12
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