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Filler pump loading (Figure E):
a. Pull the plunger handle on the container tube completely out.
b. Put the filler plug into the filler pump socket.
c. Fill the container tube by pumping the filler pump handle (see
filler pump instruction manual for instructions).
d. Disconnect the container tube filler plug from the filler pump
socket.
e. Press the handle release to release the plunger handle.
f. Push the plunger handle all the way in while pressing the
handle release.
g. Press the air vent valve to release any excess air trapped
inside.
Bulk fill loading (Figure F):
a. Remove the head of the grease gun from the container tube.
b. Pull the plunger handle on the container tube completely out.
c. Fill the container tube with bulk grease.
d. Reassemble the head of the grease gun to the container tube.
e. Press the handle release to release the plunger handle.
f. Push the plunger handle all the way in while pressing the handle release.
g. Press the air vent valve to release any excess air trapped inside.
7. Connect the tool to the air hose quick coupler. NOTE: It is recommended that a whip hose with a swivel
(not included) be used to prevent twisting, kinking and excessive wear to the air hose (ref. item
"F" in figure A for recommended connections).
8. Depress the trigger completely to operate the grease gun (the grease is applied in shots, not in a continous
flow).
9. Release the trigger to stop the tool.
Plunger Lubrication
To maintain the maximum performance of the air too, it must be lubricated
each time it is used. Dust, dirt, rust and oil residue will build up inside the tool
and reduce the performance. An in-line oiler is recommended for proper auto-
matic lubrication (see Figure A). If an in-line oiler is not available, the tool can
be lubricated manually through the inlet port (see Figure G).
1. Disconnect the air tool from the air supply.
2. Turn the tool upside down and while depressing the trigger, add 1-2 drops
of air tool oil or SAE10 nondetergent oil into the air inlet. NOTE:
Depressing the trigger helps circulate oil on the plunger within the
grease gun head.
3. Reconnect the tool to the air supply.
SYMPTOM
POSSIBLE CAUSE(S) CORRECTIVE ACTION
Grease gun fails to
Air pockets in the gun Draw back the plunger handle fully and release by pressing the
work or is slow
Air hose leaks
Low air pressure
Plunger is sticking
Cartridge is empty
Grease gun is too cold The grease gun needs to be at room temperature (65° - 80° F).
USER-MAINTENANCE INSTRUCTIONS
TROUBLESHOOTING GUIDE
handle release. Repeat several times. This will help exert force to
move the rubber ring into the cartridge tube, which is essential for
the grease gun to work. Push the plunger handle all the way in.
Press the air vent valve several times to free the air.
Tighten and seal hose fittings with Teflon® tape if leaks are found.
Adjust compressor regulator to 90 PSI.
Lubricate plunger (see "user maintenance" section).
Remove the head of the grease from the container tube. Connect
to an air hose. Using a small screwdriver, insert it into the end of
the nozzle and press the trigger a few times until the plunger clicks
and moves in and out.
Refill the container tube
5 - ENG
E
F
Air tool oil
Female plug
Air inlet port
G
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