FITTING INSTRUCTION
Clamp mark
in acc. with
Cables joining
ISO
PN
1
L
Left directional lights
2
+
Rear fog lights
3
31
Ground
4
R
Right directional lights
5
58R
Right side parking lights
6
54
Stoplights
7
58L
Left side parking lights
6
9
C
A
B
4
9
6
This towbar is designed to assembly in following car:
MAZDA 323 F 5 door (BJ), produced since 09.1998 till 09.2003,
catalogue number M50 and is prepared to tow trailers max total weight
1600 kg and max vertical load 75 kg.
Thank you for buying our product. Their reliability has been confirmed in
many tests. Reliability of towbar depends also on correct assembly and correct
exploitation. For this reasons we kindly ask to read carefully this instruction and
apply to hints.
The towbar should be install in points described by a car producer.
The instruction of the assembly
1.
Remove rear lights and the bumper.
6
9
A
1
5
3
2
Fig. 1
From manufacturer
2.
Remove housings of chassis extension (not used any more).
3.
Put distance plates into chassis extension.
4.
Put main bar of towbar (pos. 1) into chassis and screw loosely according to fig. 1
through hole pos. A using bolts M10x40mm (pos. 6).
C
Through holes B drill holes in rear wall plate with bit ø10mm (both sides).
5.
6.
Loosely fix main bar to rear wall plate through holes B and C .
7.
Adjust towbar in mid-position and tighten all bolts according to the torque shown
in the table.
B
8.
According to figure 2 cut out elements of the bumper.
9.
Reinstall the bumper and rear lights.
10. Fix tow-ball (pos. 2) and socket plate (pos. 3) using bolts M12x75mm
(pos. 5) from accessories.
4
11. Connect electric wires of 7-poles socket according to the instruction of the car.
(Recommend to make at authorized service station)
12. Complete paint layer damaged during installation.
9
6
Fig. 2
14
After install the towbar you should get adequate note in registration book (at
authorised service station).The car should be equipped with:
Indicators
Tow mirrors
After 1000km of exploitation check all bolts and nuts. The ball of towbar must be
always kept clear and conserve with a grease.
CUT OUT
40mm
Torque settings for nuts and bolts (8,8):
M6 - 11 Nm
M8 - 25 Nm
M12 - 87 Nm
M14 - 138 Nm
NOTE
M10 - 50 Nm
M16 - 210 Nm