Orion RDR Serie Mode D'emploi

ORION RADAR
EN
RADAR LEVEL TRANSMITTER
Application Fields: A Selection of Fields of Application:
• Water treatment and process
Orion FMCW Radar Level Probe is
technology: Water, waste water etc.
used for continuous level
measuring and volume measuring • Food industry: Beverage, milk and
milk products
of liquid and solid materials in
• Chemical and pharmaceutical
open and closed tanks without
contact. There is 4 key leak proof industry: Oil, gasoline, diesel etc.
keypad and it can show the (PVDF sensor)
• In Building Materials Industry;
measured value as level, distance
plaster, lime, fine sand, dolomite,
(cm, m) or volume (liter, m3).
calcite, perlite plaster, cement, rock,
coal, pulverised coal dust, etc.
• In Food Industry; fodder, seed,
flour, salt, sugar etc.
• In Plastics Industry; plastic
granules etc.
Technical Specifications
Electricity Properties
Connection Terminal : Max. 1,5 mm (AWG 15) cross-sectioned cable inlet
2
Fitting : PG9
Supply Voltage : RDR3XX- 24V DC ±30% max. 4 W
Control Relay : 2 pcs changeover NO contact AC max. 250 V, 1A
Analog Output : RDR3XX- 4-20 mA isolated (2,5 kV) 16bit
Serial Port : RS485 MODBUS RTU (38400 Bps max)
Protection Class : A: IP68 (when cover is full closed and fitting
is exactly fastened by using cable having thickness
of 4-8mm)
Mechanical Properties
Box : A: Aluminum machining
Antenna : PP: Polypropylene PVDF: polyvinylidene fluoride
Process Connection : RDR3XX - DN100 PN16
Hausing Surface : Electrostatic powder paint on alodine coating
Weight : RDR3XXA: 1,85 kg
Operating Conditions
Ambient Temper. : -20°C - +60 °C (Outdoor)
Action Temperature : -20°C - +80 °C (Sensor)
Solubility : 1 cm (max.)
Linearity : % 0,2
Max. Measuring : RDR320A - 20 m
RDR350A - 50 m
Min. Measuring : 50 cm
Sensor Frequency : 24 GHz
Beam width : Angle 12° x 18º at -3 dB
Vibration : 5-500 Hz 3G RMS random vibration IEC-60068-2-64
A: Antenna
B: Probe
C: Flange Adepter
D: Hausing
E: Cover
F: Montage Stap
A C B D E F
Mechanical Mounting
• It should be paid attention to make it
perpendicular to the surface where
measuring to be made in order to provide
Min. Measurment Distance
an accurate measuring
• Calculation of minimum distance of the
device to the side during its assembly is
half of value calculated by multiplying of
Distance
distance from sensor end to the base with
tan18°.
Minumum
Distance of=
Level
the Device
the Side
Display and Cable Connections Diagram Electricity Connection
RL1 RL2
www.orionlevel.com
ORION-RADAR
E
NO C NO 1
RL1 RL2 RS485 OUT 24V
C NO C NO + - + - - +
Keypad
Up arrow key is used to switch between menus
and to increase the value in the menu where
access is made.
Down arrow key is used to switch between
menus and to decrease the value in the menu
where access is made.
Horizontal arrow key is used to exit from menu
and to cancel the process to be made.
E key is used to enter to the menus and to
E
accept the values entered. The value is accepted
Startup (Indicators)
if it is hold pressed for 3 seconds to accept the
You can change the indicators by pressing Up and down arrow keys
new value entered in the menu.
Distance: Distance of component to be measured to the sensor
Main: Measurement defined in settings (level, volume etc. ofcomponent)
Current: Instant expression of current output for measuring value (4-20mA)
Temp: Ambient temperature (for compensation)
General Setup
Press E key until you see TYPE writing on the screen. You can direct it to other menus by using up and down arrow
keys. You can exit from the menu by using Back option or Left arrow key.
1. TYPE
Go to this menu by using arrow keys and press E key. Change measurement shape and unit with the applicable
one among LEVEL, VOLUME or DIST ANCE options by using up and down arrow keys. • One of units such as meter,
centimeter, inch, feet can be selected for Distance. • One of units such
as meter, centimeter, inch, feet can be selected for Level • It can be
selected as cubic meter, liter, US Gallon for Volume.
2. DECIMALS
Go to this menu by using arrow keys and press E key. Enter value of
decimal part of the value measured by using up and down arrow keys.
This value is a value between 0 and 3; and the part after dot defines
decimal part. • DECIMALS value for centimeter and inch can be selected
as 1 maximum. • If "VOLUME L" is selected from Type menu, DECIMALS
can be selected as 1 maximum.
3. ZERO LEVEL (MEASURING DISTANCE)
Go to this menu by using arrow keys and press E key, enter the level
which will be measured by using down and up arrow keys. (For example,
depth of tank is 800 cm) Zero level is the distance from end of sensor to
measuring base. Amount of liquid to be measured is equal to difference
of depth (zero level) and the distance from end of sensor towards liquid
surface.
Main Level = Zero Level – Distance
• Zero Level is a visible menu if LEVEL is selected from Type menu.
4. ZERO OFF (MEASURING OFFSET)
Go to this menu by using arrow keys and press E key, enter the value by using down and up arrow keys. It indicates
the offset of the measured distance. The value entered here is subtracted from measured distance and the Main
Distance becomes calculated.
• Zero OFF is a visible menu if Distance is selected from Type menu.
Main Dis. = Distance- Zero Offset
ORION RADAR
RDR
EN
RADAR LEVEL TRANSMITTER
5. INTERVAL TPS
Function:
Go to this menu by using arrow keys and then press E key; enter frequency of signal per second sent for
Uses FMCW technology instead of
measurement by using arrow keys. This value is between 1 and 8. It is a correct way to enter a value as per
measuring time (Pulse). Generates
measured distance. (For example 1 measurement for 12 m and 4 measurements for 5 m etc.)
and sends a signal scan with
increasing frequency over time. The
6. FILTER (FILTER SETTINGS)
transmitted signal is reflected by the
Go to this menu by using arrow keys and press E key; you can change the number of measurements to be added
measured surface. The reflected
consecutively then divided into measurement number by using down ad up arrow keys. Maximum 16
signal is collected by the antenna.
measurements can be taken into average. For example, if a system taking one measurement per second is
The frequency difference between
selected as a foursome average, correct measurement score is seen on the screen and in the outputs as one
the transmitted and received signals
measurement per every 4 seconds.
is directly proportional to the
distance between the measured
7. SPAN 4 AND SPAN 20
surface and the sensor.
Go to this menu by using arrow keys and press E key; enter beginning and last measurement value for 4 mA and
20 mA in analog output by using down and up arrow keys. For example, if you do 40 cm as 4 mA and 400 cm as 20
mA for LEVEL CM, your analog output becomes adjusted as 4-20 mA between 40 cm and 400 cm.
8. RELAY 1, 2
Go to this menu by using arrow keys and press E key; you can define operation borders and types of relays by
using down ad up arrow keys. For example: do R1 LOGIC mixing type as low for MAIN cm (material height). Do R1
L- 40 cm and R1 L+ 42 cm. Do R1 DELAY (R1 delay) as 2 seconds. In this condition, if measurement value falls below
40 cm, R1 relay pulls after 2 seconds and if the level exceeds 42 cm again, then R1 relay releases it after 2 seconds.
It ensures you to adjust L- and L+ hysteresis band. If you try the same process by making R1 LOGIC comparison
type as High, R1 relay pulls if the level exceeds 42 cm and releases it if falls below 40 cm.
• If R1 relay is required to be used as fault contact, then "FAULT" should be selected.
Ø155
Ø122
R1 DELAY Delay time set
R1 L- - Hysteresis band adjustment
R1 L+ + Hysteresis band adjustment
Ø95 R1 LOGIC LOW, HIGH comparison type or FAULT set
137
9. DELAY
80
Go to this menu by using arrow keys and press E key; you can define delay time for FAULT contact by using down
and up arrow keys. This value is a number between 0 and 15 and fault signal arises at the end of selected time.
290
Fault relay is NC contact. from "R1 LOGIC" section.
42
10. SHAPE (GEOMETRY SELECTION FOR VOLUME CALCULATION)
Go to this menu by using arrow keys and press E key. Select the relevant one among "RECTANGLE" (RECTANGLE
DEPOT), "CYLINDER" (CYLINDRICAL PERPENDICULAR DEPOT), "H-CYLINDER" (CYLINDRICAL HORIZONTAL DEPOT)
67
and "SPHERE" (SPHERICAL DEPOT) which is the tank type to be measured for volume by using up & down arrow
keys. Enter DIM_X, DIM_Y, DIM_Z and DIM_D sizes for selected unit.
24
20 • Shape is a visible menu if VOLUME is selected from Type menu.
Ø220
12. COMMUNICATION SETUP
Communication is performed in two
parts. For the first part which is the
Modbus (Standart), press E and down
arrow key until you see MODBUS
SETUP on the screen. For the second
part which is the Hart (optional) it is
just after relay setup (see menu
diagram)
12.1 MODBUS COMMUNICATION
SETUP
12.1.1. Address
Go to this menu by using arrow keys
and press E key; you can give a value
from 1 to 32 for modbus address by
using down ad up arrow keys.
12.1.2. Format
Go to this menu by using arrow keys
and press E key; you can change
modbus format as RT U or ASCII by
using down and up arrow keys.
12.1.3. Baud
Go to this menu by using arrow keys
and press E key; you can change speed
and parity of RS 485 serial
communication from 600bps (odd even
no parity) up to 38400bps by using
down and up arrow keys.
12.1.4. Register
Go to this menu by using arrow keys and press E key; you can set the Modbus register type as "MODICON, "32BIT"
or "NORMAL" type by using down and up arrow keys.
13. ORDERING CODES
RDR320A-24DC FMCW RADAR LEVEL TRANSMITTER & CONTROLLER
Supply Voltage: 24VDC, Signal Out: Analogue 4-20mA & 2 NO Relay Out 250V/1A & Modbus RS485, Accuracy: +/- 1
cm or +/- 0,2 % of set measuring range, Max Measurement Distance: 20 m, Sensor Material: PP, Process Connecti-
on: DN100 PN16, Process Temperature: –20°C to 80°C, Process pressure: 3Bar, Ambient Temperature: –20°C to
80°C, Sensor Protection class: IP68, Transmitter Protection Class: IP68, Transmitter Housing: Aluminum
RDR350A-24DC FMCW RADAR LEVEL TRANSMITTER & CONTROLLER
Supply Voltage: 24VDC, Signal Out: Analogue 4-20mA & 2 NO Relay Out 250V/1A & Modbus RS485, Accuracy: +/- 1
cm or +/- 0,2 % of set measuring range, Max Measurement Distance: 50 m, Sensor Material: PP, Process Connecti-
on: DN100 PN16, Process Temperature: –20°C to 80°C, Process pressure: 3Bar, Ambient Temperature: –20°C to
tan 18 x height
80°C, Sensor Protection class: IP68, Transmitter Protection Class: IP68, Transmitter Housing: Aluminum
2
RDR3XX-PVDF Pvdf Optional antenna: PVDF, -40°C, +90°C
RDR3XX-Flange Silos montage adapter DN100 PN16 POMC Delrin®
RDR3XX-Stap Montage stap SS304
14. LEGAL COMPLIANCE
CE conformance
EN 61000-6-4:2001 Generic emission standard. Industrial environment.
EN 61000-6-2:2005 Generic immunity standard. Industrial environment.
EN 61010-1:2001 Safety requirements for electrical equipment for measurement, control and laboratory use.
15. WARNINGS AND SAFETY PRECAUTIONS
The level probe should be installed as described in the product manual and the applicable standards IEC 1000-5-1, IEC
1000-5-2, IEC 1131-4. During installation, the source supplying power to the device should be isolated as specified in
the EN60204-1 Safety of Machinery standard, should be grounded from only one side and both power inputs should
be protected with Type T 1 A fuses and matters such as fitting appropriate voltage protective varistors at the fuse
REMOTE SENSOR RS485 lout POWER
outlets should be considered. It is the sole responsibility of the user to closely adhere to these installation instructions
and take all necessary set of measures accordingly. The user shall be liable for any damage and loss that may occur as
a result of faulty mounting or installation or use of the device for originally unintended purposes or in consequence of
failure on the part of the user to take the necessary set of safety measures. It should not be used alone at a check
point where human lives can be endangered. At check points where a high level of safety is required, multiple check
points should be provided with mounting of more than one switch at the same measurement level. The manufacturer
2 3 4 D- D+ 4-20 - +
is not responsible for casualties and damage that may occur as a result of erroneous detections.
16. LIMITED WARRANTY
+
This product is under our warranty for 2 years, insofar as it is used under such conditions as described in this product
-
A
24V
manual and provided that it is sent to our service center. This warranty shall not cover any such faults as scratches,
crushes, bending or breaks that may occur as a result of mechanical coercions. The user has to make connections
with the sleeve using cables with appropriate cross sections, seal the lid in such a manner that tightness is ensured
and align the cable direction downwards.
* OPTIONAL
ANNEXES / VOLUME CALCULATIONS
1 2 3 4
REMOTE SENSOR
1-Rectangular Prism
Volume= (DIM_X-Distance) x DIM_Y x DIM_Z
DIM_X: Distance of base of depot in rectangular
shape to end of level sensor.
DIM_Y: Width of rectangular depot
DIM_Z: Length of rectangular depot
2-Cylinder
Volume= (DIM_X - Distance) x π x
Dim_X: Height of cylinder
Dim_D: base diameter of cylinder.
DISTANCE
ZERO
LEVEL
MAIN
Connect the device with
a safety ground
11. MENU DIAGRAM
Measure Temp.
Display Dim
Type
Decimals Unit Unit
Zero Zero
Shape
Offset Level
Rectangle
Dim X Dim X
Dim Y Dim 0
Dim 2
Relay 1
Interval Filter Span 4 Span 20
Delay
DIM_Z
DIM_Y
DIM_D 2
( )
2
DIM_X
DIM_D
Orion Teknik CO., Ltd.
Camlica Mahallesi Anadolu Bulvari
Timko 20-I Blok 2 Macunkoy
Yenimahalle - Ankara - Turkey
Tel :+90 312 472 3357
Connect the device with
Fax :+90 312 472 3358
a protective ground
web www.orionlevel.com
ORION RADAR
RDR
FR
RADAR LEVEL TRANSMITTER
CHOIX POUR LE DOMAINE D'APPLICATI ON
DOMAINES D'APPLICATION
• Traitement de l'eau et technologie de
La sonde de niveau à radar Orion FMCW
traitement: eau, eaux usées, etc.
est utilisée pour la mesure de niveau
• Industrie alimentaire: boissons, lait et
continue et la mesure de volume de
produits laitiers
matériaux liquides et solides dans des
• Industrie chimique et pharmaceutique:
réservoirs ouverts et fermés sans contact.
huile, essence, diesel, etc. (capteur PVDF)
Le clavier à 4 touches est étanche et il peut
• dans l'industrie des matériaux de
afficher la valeur mesurée en niveau,
construction; plâtre, chaux, sable fin,
distance (cm, m) ou volume (litre, m3).
dolomite, calcite, plâtre à la perlite,
ciment, roche, charbon, poussière de
charbon pulvérisée, etc.
• dans l'industrie alimentaire; fourrage,
graines, farine, sel, sucre, etc.
• dans l'industrie des plastiques; granules
de plastique, etc.
INFORMATIONS TECHNIQ UES
PARTICULARITES ELECTRIQUES
Terminal de connexion : Une entrée de câble d'une coupe de max.
1,5 mm (AWG 15)
2
Coupleur : PG9
Tension d'alimentation :RDR3XX- 24V DC ±%30 max. 4 W
Relais de contrôle : 2 inverseurs NO contact AC max. 250 V, 1 A
Sortie analogue : RDR3XX- 4-20 mA isolée (2,5 kV) 16 bit
Port série : RS485 MODBUS RTU (38400 Bps max)
Classe de protection : A: IP68 (couvercle entièrement fermé, utilisation
d'un câble de 4-8 mm et serrage du coupleur)
z
PARTICULARITES MECANIQUES
Boite : A: Copeau d'aluminium
Sonde : PP: Polipropilen PVDF: polyvinylidène Florür
Connexion de processus: RDR3XX - DN100 PN16
Surface de capteur : Epoxy renforcé avec verre
Poids : RDR3XXA: 1,85 kg
CONDITIONS DE FONCTI ONNEMENT
Température ambiante : -20°C..+60 °C (extérieur)
Température de fonction : -20°C..+80 °C (capteur)
Résolution : 1 cm max.
Linéarité : % 0,2
Max. Mesurage : RDR320A - 20 m
RDR350A - 50 m
Mesurage min. : 50 cm
Fréquence du capteur : 24 GHz
Angle du cône de son : Angle solide 12° x 18º en -3 dB
Vibration : 5-500 Hz 3G RMS vibration aléatoire IEC-60068-2-64
Dim X
Dim 0
A C B
Montage Mecanique
Relay 2
Back
Min. Measurment Distance
Ecranet Schema De Connexion Des Cables
www.orionlevel.com
ORION-RADAR
E
RL1 RL2 RS485 OUT 24V
C NO C NO + - + - - +
CLAVIER
La touche directionnelle haute est utilisée pour
passer entre les menus et augmenter la valeur
du menu accédé.
La touche directionnelle basse est utilisée pour
passer entre les menus et baisser la valeur du
menu accédé.
La touche directionnelle horizontale est utilisée
pour sortir du menu ou annuler l'opération à
réaliser.
La touche E est utilisée pour accéder aux menus
E
et valider les valeurs saisies. Appuyer pendant
3 secondes pour valider la nouvelle valeur saisie
dans le menu.
GENERAL SETUP (PARAMETRES GENERAUX)
DIM_X Appuyer sur la touche E et la touche directionnelle gauche jusqu'a l'apparition du mot TYPE. On peut passer aux autres
menus en employant les touches directionnelles hautes et basses. Sortir du menu en employant l'option Back ou la
touche directionnelle gauche.
1. TYPE
Saisir ce menu en employant les touches directionnelles hautes et basses et appuyer sur la touche E. Changer le mode et
l'unité de mesurage avec la pertinente, parmi les options LEVEL, VOLUME ou DIST ANCE en employant les touches
directionnelles hautes et basses.
• On peut choisir l'une des unités mètre, centimètre, inch ou feet pour
l'option distance.
• On peut choisir l'une des unités mètre, centimètre, inch ou feet pour
l'option level.
• Les options metre3, litre, USGalon peuvent être choisis pour l'option
volume.
2. DECIMALS
Saisir ce menu en employant les touches directionnelles et appuyer sur la
touche E. Saisir la valeur de la partie décimale de la valeur mesurée en
employant les touches directionnelles hautes et basses. Cette valeur est
située entre 0 et 3 et détermine la partie décimale après le point.
• La valeur décimale pour l'unité centimètre et inch peut etre 1 au maximum.
• Si l'option "VOLUME L" est choisie du menu Type, la valeur décimale peut
être 1 au maximum.
3. ZERO LEVEL (Distance De Mesurage)
Accéder a ce menu en employant les touches directionnelles et appuyer sur
la touche E, saisir le niveau à mesurer en employant les touches
directionnelles hautes et basses. (par exemple profondeur du réservoir:
800 cm). Le level zéro est la distance entre le bout du capteur et la base de
mesurage. La quantité de liquide à mesurer est égale a l'écart entre la
profondeur (zéro level) et la distance entre le bout du capteur et la surface du liquide.
Main Level = Zéro Level – Distance
• Zéro Level est un menu qui apparaît si l'option "LEVEL" est choisis du menu Type.
4. ZERO OFF (Offset De Mesurage)
Accéder ce menu en employant les touches directionnelles hautes et basses et appuyer sur la touche E, saisir la valeur en
employant les touches directionnelles hautes et basses. Zéro OFF démontrent l'offset de la distance mesurée. La valeur
saisie ici est soustraite de la distance mesurée pour ainsi calculer la Main Distance.
• Zero OFF est un menu qui apparaît si l'option "DISTANCE" est choisie du menu Type.
RDR
FONCTION
Utilise la technologie FMCW au lieu de
mesurer le temps (Pulse). Génère et
envoie un balayage de signal avec une
fréquence croissante au fil du temps. Le
signal transmis est réfléchi par la surface
mesurée. Le signal réfléchi est collecté
par l'antenne. La différence de fréquence
entre les signaux émis et reçus est
directement proportionnelle à la distance
entre la surface mesurée et le capteur.
Ø155
Ø122
Ø95
137
80
290
42
67
24
20
Ø220
A: Antenna
B: Probe
C: Flange Adepter
D: Hausing
E: Cover
F: Montage Stap
D E F
• Faire attention qu'il soit parfaitement
perpendiculaire avec la surface de mesurage
afin d'obtenir un mesurage exact.
Distance
• La distance minimum au bord est la moitié
de la valeur obtenue de la multiplication de
la distance du bout du capteur jusqu'a la
base avec tan 18 lors du montage
de l'appareil.
Level
Distance
tan 18 x hauteur
Minimum =
2
Aux Bords
Connexion Electrique
RL1 RL2 REMOTE SENSOR RS485 lout POWER
NO C NO 1 2 3 4 D- D+ 4-20 - +
+
-
A
24V
* OPTIONAL
1 2 3 4
REMOTE SENSOR
Start Up (Indicateurs) Vous pouvez modifier les indicateurs en appuyant
sur les touches directionnelles hautes et basses.
DIST ANCE Distance de la substance à mesurer au capteur.
MAIN Mesure définie dans les réglages (niveau, volume etc. de la substance)
CURRENT Expression momentanée de la sortie du courant pour la valeur du
mesurage (4-20 mA).
TEMP Température ambiante (pour le compensateur).
DISTANCE
ZERO
LEVEL
MAIN