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FITTING INSTRUCTION
7
8
7
3
4
Fig. 1
2
This towbar is designed to assembly in following car:
HYUNDAI ELANTRA 4/5 door (XD), catalogue no. J49, produced since
08.2000 till 2006 and is prepared to tow trailers max total weight 1400 kg and max
vertical load 65 kg.
Thank you for buying our product. Their reliability has been confirmed in
many tests. Reliability of towbar depends also on correct assembly and right
exploit. For this reasons we kindly ask to read carefully this instruction and apply
to hints.
The towbar should be install in points described by a car producer.
Torque settings for nuts and bolts (8,8):
M 8
25 Nm
M 12 85 Nm
Clamp mark
in acc. with
Cables joining
ISO
PN
1
L
Left directional lights
2
+
Rear fog lights
3
31
Ground
1
4
R
Right directional lights
5
58R
Right side parking lights
6
54
Stoplights
7
58L
Left side parking lights
8
6
5
From manufacturer
M 10 55 Nm
M 14 135Nm
The instruction of the assembly
1.
Disassemble rear lights. In the boot disassemble rear and side cover panels.
2.
Disassemble bumper and rubber handle of muffler.
3.
Unscrew bumper reinforcement. From reinforcement unscrew fasteners (not used any
more).
4.
Slip main bar of towbar (pos. 1) to chassis members in this way, so holes in towbar
tally with original holes in chassis members and screw all using bolts M10x40mm
(pos. 7), use plain and spring washers. On the right side place muffler handle (pos. 5),
see fig. 1.
5.
Make necessary modifications in the bumper and in his reinforcement. See fig. 2 and 3
and note.
6.
Fix reinforcement with towbar using bolts M8x25mm (pos. 8) and original nuts.
7.
Fix the bumper (with polystyrene filling).
8.
Fix tow ball (pos. 2) and socket plate (pos. 3) using bolts M12x75mm (pos. 6) from
accessories.
9.
Tighten all bolts according to the torque shown in the table.
10. Connect electric wires of 7-poles socket according to the instruction of the car.
(Recommend to make at authorized service station)
11. Complete paint layer damaged during installation.
7
NOTE!
In models produced since
2000 cuts can differ from
showing.
After install the towbar you should get adequate note in registration book (at
authorised service station).The car should be equipped with:
Indicators
Tow mirrors
After 1000km of exploitation check all bolts and nuts. The ball of towbar must be
always kept clear and conserve with a grease.
Fig. 2
cut out
50
Fig. 3
100
REINFORCEMENT
NOTE
BUMPER
65
cut out
50
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