Warn 70583 Instructions D'installation
Warn 70583 Instructions D'installation

Warn 70583 Instructions D'installation

Honda rubicon 500; honda foreman 500

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Your safety, and the safety of others, is very important. To help you make informed decisions about
safety, we have provided installation and operating instructions and other information on labels and in
this guide. This information alerts you to potential hazards that could hurt you or others. It is not
possible to warn you about all potential hazards associated with this product, you must use your own
good judgment.
CARELESS INSTALLATION AND OPERATION CAN RESULT IN SERIOUS INJURY OR EQUIPMENT
DAMAGE. READ AND UNDERSTAND ALL SAFETY PRECAUTIONS AND OPERATING
INSTRUCTIONS BEFORE INSTALLING AND OPERATING THIS PRODUCT.
This guide identifies potential hazards and has important safety messages that help you and others avoid
personal injury or death. WARNING and CAUTION are signal words that identify the level of hazard.
These signal words mean:
WARNING signals a hazard that could cause serious injury or death, if you do not follow
recommendations.
do not follow recommendations.
This guide uses NOTICE to call attention to important mechanical information, and Note: to emphasize
genera l information worthy of special attention.
Failure to observe these instructions could lead to severe injury or death.
Alwa a a a a ys ys ys ys ys Read the Plow Operator's Manual, the Winch Operator's Manual and all warning labels before operating.
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Alwa a a a a ys ys ys ys ys use extreme caution when drilling on any vehicle. Make sure that all fuel lines, brake lines, electrical wires, and other
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objects are not punctured or damaged when/if drilling on the vehicle. Thoroughly inspect the area to be drilled (on both sides of
material) prior to drilling, and relocate any objects that may be damaged. Failure to inspect the area to be drilled may result in
vehicle damage, electrical shock, fire or personal injury.
Alwa a a a a ys ys ys ys ys wear safety glasses when installing this kit. A drilling operation will cause flying metal chips. Flying chips can cause eye
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injury.
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Alwa a a a a ys ys ys ys ys use extreme caution when cutting and trimming during fitting.
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Alwa a a a a ys ys ys ys ys remove jewelry and wear eye protection.
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Nev v v v v er er er er er lean over battery while making connections.
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Nev v v v v er r
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er r
er r
er rout
er r
out
out
oute electrical cables:
out
e electrical cables:
e electrical cables:
e electrical cables:
e electrical cables:
Across any sharp edges.
o
Through or near moving parts.
o
Near parts that become hot.
o
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Alwa a a a a ys ys ys ys ys insulate and protect all exposed wiring and electrical terminals.
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Alwa a a a a ys ys ys ys ys install terminal boots as directed in installation instructions.
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Alwa a a a a ys ys ys ys ys use appropriate and adequate care in lifting components into place.
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Alwa a a a a ys ys ys ys ys insure components will remain secure during installation and operation.
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Alwa a a a a ys ys ys ys ys tighten all nuts and bolts securely, per the installation instructions.
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Alwa a a a a ys ys ys ys ys operate the vehicle at a walking speed with the blade installed. Never exceed 5 mph (8 km/h), even with blade up.
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Alwa a a a a ys ys ys ys ys plow cautiously, impact with hidden or stationary object may cause the vehicle to stop suddenly or go out of control.
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Nev v v v v er er er er er operate the vehicle on slopes greater than 10 degrees with the plow installed.
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Nev v v v v er er er er er stand or ride on the plow.
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Alwa a a a a ys ys ys ys ys stay clear of moving parts and joints. Always keep others away when operating or adjusting plow.
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Alwa a a a a ys ys ys ys ys perform regular inspections and maintenance on the plow mechanism, fasteners, cable and related hardware.
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Alwa a a a a ys ys ys ys ys replace all worn or damaged parts before operating.
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Nev v v v v er er er er er operate this WARN product with damaged or missing parts.
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Alwa a a a a ys ys ys ys ys drive slowly over bumpy and rough terrain. Driving at speeds that cause the plow to bounce while in the up position can
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cause the winch to back-drive, causing the plow to work its way down. This may result in the plow impacting a stationary object
and cause damage to the vehicle and operator injury or death.
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Alwa a a a a ys ys ys ys ys drive at speeds such that the plow does not bounce and be aware of the plow position while driving at all times.
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Alwa a a a a ys ys ys ys ys be aware that the purpose of the j-bolt is to break the connection between the plow and the winch, to prevent serious
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damage to the ATV if the plow is raised too high. The plow blade will drop suddenly if the j-bolt breaks, so always be sure there
are no bystanders when you raise and lower the plow.
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Nev v v v v er er er er er raise the top of the plow above the headlights of the ATV, as it may damage the vehicle and plow.
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Alwa a a a a ys ys ys ys ys replace a deformed or broken j-bolt with the spare j-bolt included in the kit.
WARN INDUSTRIES
INSTALLATION INSTRUCTIONS
PLOW MOUNTING KIT
Application: Honda Rubicon / Foreman 500
CAUTION signals a hazard that may cause minor to moderate injury, if you
WARNING
INJURY HAZARD
PAGE 1
Part Number: 70583
70969A1

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Sommaire des Matières pour Warn 70583

  • Page 1 Alwa a a a a ys ys ys ys ys replace all worn or damaged parts before operating. Nev v v v v er er er er er operate this WARN product with damaged or missing parts. Alwa a a a a ys ys ys ys ys drive slowly over bumpy and rough terrain. Driving at speeds that cause the plow to bounce while in the up position can cause the winch to back-drive, causing the plow to work its way down.
  • Page 2 Always refer to the Installation and Specification Guide, supplied in the winch kit, for all wiring schematics and specific details on how to wire this WARN product to your vehicle. Never overtighten the j-bolt to the bracket. Doing so will pinch the winch cable against the bracket, damaging the cable.
  • Page 3: Parts List

    III. PARTS LIST Part # Description 70820 Plow Mount 60868 5/16-18 x 1-1/8” x 1-3/4” u-bolt 60869 5/16-18 x 1-3/8” x 2” u-bolt 1324 5/16” Flat Washer 2002 5/16-18 Lock Nut WARN INDUSTRIES PAGE 3 70969A1...
  • Page 4 Attach plow mounting plate with remaining 5/16 flat washers (B3) and 5/16-18 lock nuts (B4). See Figure 3. Align the plow mount with the vehicle and tighten the u-bolts uniformly to 10lb-ft (14 N- Figure 3 WARN INDUSTRIES PAGE 4 70969A1...
  • Page 5: Tools Required

    • Sockets: 7/16”, 9/16” 35391 1/4” dia J-bolt • Wrenches: 9/16” 1320 1/4” dia flat washer 6725 1/4” dia nylock nut 1827 3/8” dia x 1” long bolt 11524 3/8” flat washer 6779 3/8” nylock nut WARN INDUSTRIES PAGE 5 70969A1...
  • Page 6 ATV prior to raising it. If the J-bolt breaks, replace it with the spare hardware found in this kit. Read the Plow Operators Guide for more information. Installation is now complete. Proceed to the next section entitle Maintenance/Care. WARN INDUSTRIES PAGE 6 70969A1...
  • Page 7: Maintenance/Care

    Stripped, fractured, or bent bolts or nuts need to be replaced immediately. • Check all cables prior to use. Replace cables that are worn or frayed. • Check all moving and rotating parts. Remove debris that may inhibit the part from moving freely. WARN INDUSTRIES PAGE 7 70969A1...
  • Page 8: Risques De Blessures

    Remplacez toujours toutes les pièces usées ou endommagées avant l’utilisation. Ne faites jamais fonctionner ce produit WARN avec des pièces endommagées ou manquantes. Conduisez toujours lentement sur les terrains cahoteux ou accidentés. Le fait de conduire à des vitesses qui secouent la lame alors qu’elle est en position relevée peut provoquer le déroulement du treuil, ayant pour effet de baisser la lame.
  • Page 9 Reportez-vous toujours au Guide d’installation et de spécification, fourni dans le kit de treuil, pour tous les schémas de câblage et des informations détaillées concernant la façon de brancher ce produit WARN sur votre véhicule. Évitez de trop serrer le crochet fileté sur le support. Cela coincerait le câble du treuil contre le support et l’endommagerait.
  • Page 10 Qté 70820 Kit de montage de lame 60868 Boulon en U 5/16-18 x 1-1/8” x 1-3/4 60869 Boulon en U 5/16-18 x 1-3/8 x 2 1324 Rondelle plate 5/16 po 2002 Écrou de blocage 5/16-18 WARN INDUSTRIES PAGE 3 70969A1...
  • Page 11 5/16 (B3) et des écrous de blocage 5/16- 18 (B4) restants.Voir la Figure 3. Alignez le kit de montage de lame avec le véhicule et serrez les boulons en U uniformément à un couple de 14 N-m (10 lb-ft). Figure 3 WARN INDUSTRIES PAGE 4 70969A1...
  • Page 12: Instructions Concernant Le Treuil Et L'abaissement De La Lame

    Rondelle plate, 1/4 po de diam. 6725 Écrou à frein élastique 1/4 po de diam. 1827 Boulon 3/8 po de diam. x 1 po de long 11524 Rondelle plate 3/8 po 6779 Écrou à frein élastique 3/8 po WARN INDUSTRIES PAGE 5 70969A1...
  • Page 13 Lisez le manuel de l’utilisateur de la lame pour de plus amples informations. Veuillez lire attentivement les instructions concernant l’installation et l’utilisation. L’installation est à présent achevée. Passez à la section suivante intitulée « Maintenance/entretien ». WARN INDUSTRIES PAGE 6 70969A1...
  • Page 14: Maintenance, Entretien

    être remplacés. • Vérifiez tous les câbles avant toute utilisation. Remplacez les câbles qui semblent usés ou effilochés. • Inspectez toutes les pièces mobiles ou rotatives. Retirez les débris pouvant gêner le libre mouvement des pièces. WARN INDUSTRIES PAGE 7 70969A1...

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