Sommaire des Matières pour PowCon PD22
- Page 1 201 404-001 Rev. A September 1996 Eff. w/Serial Number KG215539 Processes MIG (GMAW) Welding Flux Cored (FCAW) Welding Description Wire Feeder PD22 OM-180 058A...
- Page 3 Declaration of Conformity for European Community (CE) Products NOTE This information is provided for units with CE certification (see rating label on unit). PowCon Incorporated Manufacturer’s Name: 8123 Miralani Drive Manufacturer’s Address: San Diego, CA 92126 USA PD22 Declares that the product:...
-
Page 5: Symbol Usage
SECTION 1 − SAFETY PRECAUTIONS FOR ARC WELDING safety_som1 4/95 1-1. Symbol Usage Y Marks a special safety message. Means Warning! Watch Out! There are possible hazards with this procedure! The possible hazards are shown in the adjoining symbols. Means NOTE; not safety related. This group of symbols means Warning! Watch Out! possible ELECTRIC SHOCK, MOVING PARTS, and HOT PARTS hazards. - Page 6 CYLINDERS can explode if damaged. 4. Never drape a welding torch over a gas cylinder. 5. Never allow a welding electrode to touch any cylinder. Shielding gas cylinders contain gas under high 6. Never weld on a pressurized cylinder − explosion will result. pressure.
-
Page 7: Principal Safety Standards
OVERUSE can cause OVERHEATED SIGNIFICANT DC VOLTAGE exists after EQUIPMENT. removal of input power on inverters. 1. Allow cooling period. 1. Turn Off inverter, disconnect input power, and 2. Reduce current or reduce duty cycle before discharge input capacitors according starting to weld again. -
Page 8: Signification Des Symboles
SECTION 1 − CONSIGNES DE SÉCURITÉ POUR LE SOUDAGE À L’ARC safety_som_cfr 4/95 1-1. Signification des symboles Signifie Mise en garde! Attention! Ce mode opératoire peut Y Indique un message de sécurité spécial. présenter des dangers! Les dangers possibles sont indiqués par Signifie NOTA;... -
Page 9: Autres Dangers Relatifs À L'installation, L'utilisation Et L'entretien
VAPEURS FUMÉES 5. Ne travailler dans un espace confiné que s’il est bien ventilé, ou en portant un appareil respiratoire à adduction d’air pur. Demander à peuvent être dangereuses pour la un observateur ayant reçu la bonne formation de toujours se tenir santé. -
Page 10: Principales Normes De Sécurité
LES CHAMPS MAGNÉTIQUES PRO- L’ÉLECTRICITÉ STATIQUE peut en- DUITS PAR LES COURANTS ÉLEVÉS dommager les pièces des circuits impri- peuvent nuire au fonctionnement du més. stimulateur cardiaque 1. Mettre un bracelet antistatique AVANT de manipu- ler les cartes de circuits imprimés ou les pièces. 1. -
Page 11: Informations Sur Les Champs Électromagnétiques
1-5. Informations sur les champs électromagnétiques NOTA Données sur le soudage et sur les effets des champs électri- au sujet des risques éventuels, ni proposer des méthodes scientifi- ques précises pour réduire ces risques ou pour les éviter.» ques et magnétiques basse fréquence. Pour réduire l’intensité... -
Page 12: Warning Label Definitions
SECTION 2 − DEFINITIONS 2-1. Warning Label Definitions Warning! Watch Out! There are possible hazards as shown by the symbols. Drive rolls can injure fingers Welding wire and drive parts are at welding voltage during operation − keep hands and metal objects away. -
Page 13: Symbols And Definitions
2-2. Rating Label For CE Products S/N: 50/60 IP 23 X 100 % Ref. S-178 794-A 2-3. Symbols And Definitions NOTE Some symbols are found only on CE products. Input Output Amperes Volts Alternating Current Duty Cycle Degree Of Hertz Circuit Breaker Wire Feed Protection... -
Page 14: Site Selection
SECTION 3 − INSTALLATION 3-1. Specifications Welding Welding Type of Input Wire Feed Wire Diameter Overall Power Circuit Weight Power Speed Range Range Rating Dimensions Source Type Rating Length: 22-1/2 in Constant Voltage .023 To 5/64 in 100 Volts, (572 mm) (CV) or Constant (0.6 To 2 mm) 24 Volts AC... -
Page 15: Equipment Connection Diagrams
3-3. Gun Recommendation Table Process GMAW − Hard or Corded Wires M25 Or M40 FCAW − Self-Shielding Wires GA-40GL 3-4. Equipment Connection Diagrams Constant Voltage Or Constant Power Welding Power Source 14-Pin Control Cord Weld Cable Work Drive rolls and gun must be or- dered separately. - Page 16 3-7. Connecting Welding Gun And Weld Cable Gun Securing Knob Gun Block Gun Outlet Wire Guide Loosen knob, insert gun into block. Position outlet wire guide as close as possible to drive rolls without touching. Tighten knob. Gun Trigger Plug Gun Trigger Receptacle Weld Cable Terminal Weld Cable From Welding...
- Page 17 3-9. Installing And Aligning Wire Guide And Drive Roll Install and secure wire guide. Install drive rolls and turn drive roll nut one click. Only drive gear is adjustable. Turn adjustment screw in or out until groove in drive roll lines up with wire guide as shown.
-
Page 18: Installing And Threading Welding Wire
3-10. Installing And Threading Welding Wire If necessary, move hub on support for use of different size wire spool. Install wire spool. Adjust tension nut so wire is taut when wire feed stops. Lay gun cable out straight. Open pressure assembly, hold wire tightly, and cut off end. -
Page 19: Front Panel Controls
SECTION 4 − OPERATION 4-1. Front Panel Controls Optional Voltage/Wire Speed Meter Optional Voltage/Wire Speed Switch Use to choose volts or wire feed speed display. Optional Remote Voltage Control Use to set welding power source voltage at the wire feeder. Numbers are for reference only. -
Page 20: Routine Maintenance
SECTION 5 − MAINTENANCE & TROUBLESHOOTING 5-1. Routine Maintenance Y Disconnect power before maintaining. 3 Months Repair Or Clean And Replace Replace Tighten Unreadable Cracked Weld Labels Weld Cable Terminals Replace Cracked Parts 14-Pin Cord Gun Cable Gas Hose 6 Months Blow Out Or Vacuum Clean Inside,... - Page 21 5-3. Troubleshooting Trouble Remedy Wire does not feed, unit completely inop- Turn Power switch On. erative. Check fuse F1 and replace if necessary (see Section 5-2). Check 14−pin plug PLG2 connections. Check input power. Wire does not feed. Check circuit breaker CB1 and fuse F1. (see Section 5-2) Check gun trigger connection at wire feeder.
- Page 22 SECTION 6 − ELECTRICAL DIAGRAM SC-182 776 Figure 6-1. Circuit Diagram For Wire Feeder With Optional Equipment OM-180 058 Page 18...
- Page 23 Notes OM-180 058 Page 19...
- Page 24 SECTION 7 − PARTS LIST Item Part Description Quantity Figure 7-1. Main Assembly ..153 779 CONTROL BOX, (Fig 7-2) ..........
- Page 25 ST-801 685 Figure 7-2. Control Box OM-180 058 Page 21...
- Page 26 Item Dia. Part Mkgs. Description Quantity Figure 7-2. Control Box (Fig 7-1 Item 1) ....602 009 . . . SCREW, .250-20 x 1.250 soc hd hex gr 8 .
- Page 27 Item Dia. Part Mkgs. Description Quantity Figure 7-2. Control Box (Fig 7-1 Item 1) (Continued) ....605 308 . . . RING, retaining ...........
- Page 28 Table 7-1. Drive Roll And Wire Guide Kits NOTE Base selection of drive rolls upon the following recommended usages: 1. V-Grooved rolls for hard wire. 2. U-Grooved rolls for soft and soft shelled cored wires. 3. U-Cogged rolls for extremely soft shelled wires (usually hard surfacing types). 4.
- Page 29 Notes...
- Page 30 Notes...
- Page 31 This claim is valid for 60 days thereafter. of the time and place of delivery by PowCon. The This warranty is valid for all equipment manufactured limited warranty is for the periods indicated below, by PowCon after March 25, 1996.
- Page 32 Owner’s Record Please complete and retain with your personal records. Model Name Serial/Style Number Purchase Date (Date which equipment was delivered to original customer.) Distributor Address City State Resources Available Always provide Model Name and Serial/Style Number. Welding Supplies and Consumables Contact your Distributor for: Options and Accessories Personal Safety Equipment...