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KOMFORT ZONE KIT
#KZK-044
For use with the Callaway-40 #CLW-40
Direct Vent Gas Fireplace
English and French installation manuals are available through your
local dealer. Visit our website www.kozyheat.com.
Les manuels d'installation en français et en anglais sont disponibles
chez votre détaillant local. Visitez www.kozyheat.com .
1.0 INTRODUCTION .......................................................................3
1.1 Kit Contents.......................................................................................... 3
1.2 Suggested Configurations .............................................................. 4
1.3 Dimensions and Overview ............................................................. 5
1.4 Air Duct Run ......................................................................................... 6
2.0 FRAMING AND CLEARANCES ................................................7
2.1 Clearance to Sprinkler ...................................................................... 7
2.2 Framing.................................................................................................. 8
2.3 KZK-044 Clearances ........................................................................... 9
3.0 FACING AND FINISHING .......................................................10
3.1 Non-combustible Requirements ................................................10
3.2 Combustible Finish ..........................................................................11
3.3 Hearth and Mantel Clearances ....................................................13
4.0 INSTALLATION .......................................................................14
Hussong Manufacturing Co., Inc.
P.O. Box 577, 204 Industrial Park Drive
Lakefield, MN 56150-0577, USA
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
HUSSONG MANUFACTURING CO., INC.
READ ALL THESE STEPS
BEFORE STARTING INSTALLATION.
LEAVE THESE INSTRUCTIONS WITH THE
APPLIANCE.
This kit must be installed by a qualified installer,
service agency, or gas supplier at the time of
the heater installation. These instructions must
be used in conjunction with the installation and
operation manual provided with the appliance.
Please read the appliance owner's manual
completely before performing any procedures in
these instructions.
This optional convection duct kit redistributes the
warm air flow away from the fireplace opening to
a more desirable location using natural convection
without the use of a fan. The warm air flow may be
relocated to a position higher up the wall, out the
sidewalls, or even to an adjacent room. The result
is much cooler wall temperatures above the fire-
place opening for locating televisions, artwork, etc.
Rev. 1, 9/19
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Manuels Connexes pour Hussong Kozy Heat KIT KOMFORT ZONE KZK-044
Sommaire des Matières pour Hussong Kozy Heat KIT KOMFORT ZONE KZK-044
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Page 1: Table Des Matières
KOMFORT ZONE KIT #KZK-044 For use with the Callaway-40 #CLW-40 HUSSONG MANUFACTURING CO., INC. Direct Vent Gas Fireplace INSTALLER: Leave this manual with the appliance. CONSUMER: Retain this manual for future reference. English and French installation manuals are available through your READ ALL THESE STEPS local dealer. -
Page 3: Introduction
(110mm) 4 take o collars included Figure 1.1, #KZK-044 #KZK-410 (4) - 10’ x 5” (aluminum ex) listed to UL-181Class 0 Air Duct Figure 1.2, #KZK-410 Komfort Zone Kit #KZK-044 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces INTRODUCTION 3... -
Page 4: Suggested Configurations
1.2 Suggested Configurations #KZK-044 Front Wall Outlet #KZK-044 Rear Wall Outlet #KZK-044 Corner Installation Figure 1.3, #KZK-044 Suggested Configurations 4 INTRODUCTION Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces Komfort Zone Kit #KZK-044... -
Page 5: Dimensions And Overview
If you are mounting the plenum above the fireplace between 10’ to 20’ , you will need (2) #KZK-410 kit and #KZK-CPL coupler kit. Figure 1.5, KZK-044 Overview Komfort Zone Kit #KZK-044 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces INTRODUCTION 5... -
Page 6: Air Duct Run
Use #KZK-410 UL181 Class 0 Air Duct piping to connect the plenum(s) to the unit. Hussong Mfg. Co., Inc. requires pipes to be listed as UL181 Class 0 Air Duct to connect the plenum(s) to the unit. WHEN INSTALLING AIR DUCT PIPE MAINTAIN A MINIMUM 4" VERTICAL RISE FOR EVERY 12" HORIZONTAL RUN Minimum bend radius=5”... -
Page 7: Framing And Clearances
Please follow local building codes to determine what temperature setting is relevant for your installation. 60” (1524mm) ½ ” (89mm) Ceiling Sprinkler Head Figure 2.1, KZK Clearance to Sprinkler Komfort Zone Kit #KZK-044 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces FRAMING AND CLEARANCES 7... -
Page 8: Framing
(1880mm) (1208mm) 74” Finishing Edge ½ (1880mm) ” (1435mm) ¼ ” (1200mm) ¼ ” (1200mm) 22” (559mm) Figure 2.3,CLW-40 Unit Wall Enclosure Rough Opening 8 FRAMING AND CLEARANCES Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces Komfort Zone Kit #KZK-044... -
Page 9: Kzk-044 Clearances
(1200mm) ¼” (1880mm) ¼ ” (997mm) (997mm) ½ ” (1258mm) ½ ” 22” (1435mm) (558mm) Figure 2.5, KZK-044 and CLW-40 Framed Opening and Clearances Komfort Zone Kit #KZK-044 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces FRAMING AND CLEARANCES 9... -
Page 10: Facing And Finishing
No Screws Allowed No Screws Allowed 13” ¾ ¾ ” ” (330mm) (95mm) 13” (95mm) (330mm) Figure 3.2, Minimum Non-combustible Finishing Dimensions Screw Locations 10 FACING AND FINISHING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces Komfort Zone Kit #KZK-044... -
Page 11: Combustible Finish
Combustible Material up to 1” (25mm) thick Discharge Trim ⁄ ” (111mm) Figure 3.4, Combustible Finish Material up to 1" Thick Komfort Zone Kit #KZK-044 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces FACING AND FINISHING 11... - Page 12 Combustible wall finish up to 1” (25mm) thick may be installed over cement board Finishing Edge Fireplace Enclosure Floor Figure 3.6, KZK-044 Combustible Wall Finish 12 FACING AND FINISHING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces Komfort Zone Kit #KZK-044...
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Page 13: Hearth And Mantel Clearances
(425mm) ⁄ ” (676mm) Finishing Edge 14” (356mm) ⁄ 17” (432mm) ” (251mm) 20” (508mm) Figure 3.8, Hearth and Mantel Clearances for No Surround Komfort Zone Kit #KZK-044 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces FACING AND FINISHING 13... -
Page 14: Installation
Install the plenum into the rough frame opening maintaining minimum clearances to combustibles as listed (see previous pages). Fix the plenum to the framing using nails or screw through the top mounting bracket. 14 INSTALLATION Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces Komfort Zone Kit #KZK-044... - Page 15 Finishing material must not block and should run evenly along plenum opening. The #KZK-044DT discharge trim is optional depending on finishing material choice. 10. Continue with fireplace installation. Figure 4.4,Trim Installation Komfort Zone Kit #KZK-044 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces INSTALLATION 15...
- Page 17 KIT KOMFORT ZONE nº KZK-044 Pour utiliser avec le foyer au gaz à évacuation HUSSONG MANUFACTURING CO., INC. directe Callaway-40 nº CLW-40 INSTALLATEUR : Laissez ce manuel avec l’appareil. PROPRIÉTAIRE : Conservez ce manuel pour le consulter. English and French installation manuals are available through your LISEZ TOUTES CES ÉTAPES...
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Page 19: Introduction
KZK-410 (4) - section de 10 pieds x 5 po conduit exible (aluminium) homolgué UL-181, Conduit d’air De Classe 0 Figure 1.2, Item no KZK-410 Kit Komfort Zone nº KZK-044 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces INTRODUCTION 3... -
Page 20: Configurations Suggérées
1.2 Configurations suggérées KZK-044 Sortie mural avant KZK-044 Sortie mural arrière KZK-044 Installations dans coin Figure 1.3, Configurations suggérées du KZK-044 4 INTRODUCTION Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces Kit Komfort Zone nº KZK-044... -
Page 21: Dimensions Et Vue D'ensemble
Si vous installez le plénum à plus de 10 pieds (3 m) et moins de 20 pieds (6 m) au-dessus du foyer, vous aurez besoin de deux (2) kits nº KZK-410 et du kit de coupleurs nº KZK-CPL. Figure 1.5, Vue d'ensemble du kit KZK-044 Kit Komfort Zone nº KZK-044 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces INTRODUCTION 5... -
Page 22: Installation Des Conduit D'air
Utilisez les conduits d’air no KZK-410 (homologués UL-181, Conduits d’air de Classe 0) pour raccorder le(s) plénum(s) au foyer. Hussong Mfg. exige des conduits d’air homologués UL-181 de Classe 0 pour raccorder le(s) plénum(s) au foyer. LES CONDUITS D’AIR DOIVENT ÊTRE INSTALLÉS AVEC UNE ÉLÉVATION VERTICALE MINIMALE DE 4 PO (10 CM) À... -
Page 23: Encadrement Et Dégagements
à votre installation. 60” (1524mm) ½ ” (89mm) Tête de gicleur au plafond Figure 2.1, Dégagement au gicleur du kit KZK Kit Komfort Zone nº KZK-044 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces ENCADREMENT ET DÉGAGEMENTS 7... -
Page 24: Encadrement
(1880mm) (1208mm) 74” Bord de nition ½ (1880mm) ” (1435mm) ¼ ” (1200mm) ¼ ” (1200mm) 22” (559mm) Figure 2.3, Encadrement et dégagement 8 ENCADREMENT ET DÉGAGEMENTS Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces Kit Komfort Zone nº KZK-044... -
Page 25: Dégagements D'encadrement
(1880mm) ¼” ¼ ” (997mm) (997mm) ½ ” (1258mm) ½ 22” ” (1435mm) (558mm) Figure 2.5, Dégagements et dimensions minimum d'encadrement de plénum Kit Komfort Zone nº KZK-044 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces ENCADREMENT ET DÉGAGEMENTS 9... -
Page 26: Façade Et Finition
¾ ¾ ” ” (330mm) (95mm) 13” (95mm) (330mm) Figure 3.2, Emplacements de vis permis (pour matériaux incombustibles de finition de dimensions minimales 10 FAÇADE ET FINITION Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces Kit Komfort Zone nº KZK-044... -
Page 27: Matériaux De Finition Combustibles
⁄ ” (54mm) Figure 3.3, Revêtement en matêriau combustible ¼ ” (57mm) Figure 3.5, Finition de l’ouverture de sortie d’air en matériaux incombustibles Kit Komfort Zone nº KZK-044 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces FAÇADE ET FINITION 11... -
Page 28: Matériaux De Finition Murale Combustibles
Bord de finition du foyer Plancher d’enceinte du foyer Figure 3.6, Matériaux de finition murale combustibles avec le KZK-044 12 FAÇADE ET FINITION Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces Kit Komfort Zone nº KZK-044... -
Page 29: Dégagements De L'âtre Et Du Manteau
14” (356mm) 17” (432mm) ⁄ ” (251mm) 20” (508mm) Figure 3.8, Dégagements de l’âtre et du manteau pour une installation sans contour Kit Komfort Zone nº KZK-044 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces FAÇADE ET FINITION 13... -
Page 30: Installation
Installez le(s) plénum(s) dans l’ouverture brute encadrée, tout en maintenant les dégagements minimums aux matériaux 14 INSTALLATION Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces Kit Komfort Zone nº KZK-044... - Page 31 KZK-044 est optionnelle, tout dépendant du choix des matériaux de finition. 10. Continuez l’installation du foyer. Figure 4.4, Installation de la garniture de sortie d’air du plénum Kit Komfort Zone nº KZK-044 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces INSTALLATION 15...