Bayco Products Intrant Mode D'emploi

Instruction Manual
Intrant™ XPR-5568
US PATENT 9,713,217
Please read these instructions before using your Nightstick XPR-5568 Intrinsically
Safe Rechargeable Angle Light with Articulating Head. They include important safety
information and operating instructions.
THE XPR-5568 IS APPROVED FOR USE
Bayco Products, Inc.
640 S. Sanden Blvd., Wylie, TX 75098
Ex ia FLASHLIGHT FOR USE IN HAZARDOUS LOCATIONS
For use with Bayco Li-ion Battery Pack 5568-BATT or
5566-CARRIER with 3 AA Energizer Type EN91 or E91
CLASS I DIV 1 GRPS A-D T3
E 114304
CLASS II & III DIV1 GRPS E-G T135°C
ID 4003544
CLASS I ZONE 0 AEx ia IIC T3 Ga
ELECTRICAL SAFETY
I M1 Ex ia op is I Ma
INTRINSICALLY SAFE
II 1 G Ex ia op is IIC T3 Ga
SECURITE INTRINSEQUE
0359
Control Drawing: 5568-CERT-DWG1-03
WARNINGS - INTRINSICALLY SAFE
y WARNING: Use only the approved Nightstick 5568-BATT Lithium-ion rechargeable
battery pack or the approved non-rechargeable batteries listed in special condition of
use in bullet 4.
y WARNING: To prevent ignition of a hazardous atmosphere, do not open any part
or attempt to exchange any of the supplied battery packs while in the hazardous
environment. This task must ONLY be performed in an area known to be non-hazardous.
y WARNING: To prevent ignition of a hazardous atmosphere, the approved Nightstick
5568-BATT Lithium-ion rechargeable battery pack must only be charged in an area
known to be non-hazardous.
y WARNING: When using non-rechargeable batteries in the Nightstick 5566-CARRIER,
use only Energizer EN91 or Energizer E91 batteries.
y WARNING: To prevent ignition of a hazardous atmosphere, non-rechargeable AA
batteries must only be changed in an area known to be non-hazardous.
y WARNING: To reduce the risk of explosion, do not mix new non-rechargeable
batteries with used non-rechargeable batteries, or mix non-rechargeable batteries
from different manufacturers.
y WARNING: Substitution of components may impair intrinsic safety.
y WARNING: This equipment could be susceptible to electrostatic charge as it
measured capacitance of 4 pF from external metal parts to earth.
SPECIAL INSTRUCTIONS FOR INTRINSIC SAFETY
y For personal safety, always confirm the rating of any known hazardous or potentially
hazardous location where the Angle Light is to be used.
y Only devices directly connected to apparatus complying with the IEC 60950 series
are allowed.
CAUTION
y Rechargeable Lithium-ion batteries must be used and charged properly. Improper
use can result in serious injury, fire, or death.
y Do not leave the battery in direct sunlight or use or store the battery inside cars in
hot weather.
y Do not expose the battery to water or salt water, or allow the battery to get wet.
y Do not store the battery with metallic objects that may cause a short circuit.
y Immediately discontinue use of the battery if the battery emits an unusual smell, feels hot,
changes color, changes shape or appears abnormal in any way.
y Keep out of the reach of children.
MOUNTING THE CHARGER
WARNING: While the XPR-5568 Angle Light is certified as an Intrinsically Safe
product, the charger is NOT Intrinsically Safe. The charger MUST be installed in
Bayco Products, Inc. • 640 South Sanden Blvd. • Wylie, TX 75098 • 1-800-233-2155 • 1-469-326-9400 • www.nightstick.com
XPR-5568
batteries only
Ex ia op is I Ma
Ex ia op is IIC T3 Ga
DEMKO 17 ATEX 1927
IECEx UL 17.0082
-20ºC ≤ Tamb ≤ +40ºC
1.5V/Cell Alkaline
3.7V/Cell Li-ion
IP-67
Um: 10V
a location far enough outside of the hazardous environment to ensure that it can
never come in contact with any potentially explosive materials.
Tools required for installation:
y A small level
y A hammer
y A small center punch or nail
y An electric drill and drill bits to suit the wall material and anchoring method
y A #2 Phillips Head Screwdriver
y Torx Wrench (included)
The Nightstick 5568-CHGR1 wall/vehicle charger is designed to mount to any flat,
dry surface. The design of the charger will secure the Angle Light into the charger at
virtually any angle. As such, the charger can be mounted at any angle. For purposes of
these instructions, we will be mounting the charger vertically.
Included with the wall/vehicle charger are 4 - Pan Head Screws that can be used to
install the charger to virtually any surface however special mounting requirements may
require different hardware.
y Select a location to install the charger making sure to check what is on the other side
of the mounting surface...no electrical wires, water lines, etc.
y The other consideration for determining the mounting location of the charger is the
distance to the AC wall outlet or the 12v DC power outlet. Please check to make sure
that the appropriate Nightstick AC or DC Power Supply will reach the charger when it is
plugged in. Otherwise, relocate the charger's installation location as needed.
y Once the appropriate location has been selected, use a hammer and a small center
punch or nail to mark all 4 of the hole locations.
y If the charger is being installed onto drywall, you will need to install 4 - Drywall Anchors
(included). Using a drill bit, drill 4 holes through the drywall in the locations of the nail
marks. Using a Phillips Head Screwdriver, install all 4 Drywall Anchors into the drywall
until they are each flush with the surface.
NOTE: If the charger is being installed onto a metal surface, drill 4 appropriately
sized holes. The diameter of the drill bit required will be determined by the type of
metal and the thickness of the material.
NOTE: If the charger is being installed onto a wooden surface, drill a pilot hole in
all 4 locations.
y The mounting screw holes can be accessed from the top of the charger when the
Angle Light is not installed in the charger.
y Looking through the mounting holes in the front face of the charger, line up the
mounting holes for the charger with the pilot holes (or drywall anchors) and one at a
time, carefully insert each of the supplied Pan Head Screws into the mounting holes from
the front of the charger. Give each screw a small turn by hand to get each one started.
y Using a Phillips Head Screwdriver, hand-tighten each screw until the charger is
securely affixed to the mounting surface. CAUTION: Do not use an electric drill
or drill driver to install the screws. Do not over-tighten. Doing so could damage the
mounting holes in the charger.
y Plug either the Nightstick AC or DC Power Supply cord into the power port on the
bottom of the 5568-CHGR1 charger and then into the appropriate power outlet.
y The LED Charge Indicator Light on the charger will momentarily light up GREEN and
then turn RED and then go off. This is normal behavior when the Angle Light is NOT
installed in the charger.
y The charger is now ready to use.
POWERING THE XPR-5568
The XPR-5568 Intrinsically Safe Rechargeable Angle Light can be powered in one
of two ways:
y The Nightstick 5568-BATT Lithium-ion Rechargeable Battery Pack.
y The Nightstick 5566-CARRIER Non-Rechargeable Battery Carrier and 3 - AA
Energizer EN91 or Energizer E91 Batteries.
WARNING: Do not use any other type of non-rechargeable battery with this light.
WARNING: Do not use rechargeable AA batteries with this light.
5568-BATT LITHIUM-ION RECHARGEABLE BATTERY PACK
WARNING: The Nightstick 5568-BATT Lithium-ion Rechargeable Battery Pack is
a proprietary shape and design and will only fit in the XPP-5562, XPR-5564, XPP-
5566, and XPR-5568 Angle Lights. Do not attempt to use this battery pack in any
other light. Do not attempt to use any other rechargeable battery pack in this light.
WARNING: The Nightstick 5568-BATT Lithium-ion Rechargeable Battery Pack is
a sealed unit and is not designed to be opened up. Do not attempt to open the
5568-BATT Lithium-ion Rechargeable Battery Pack.
y To install the 5568-BATT Lithium-ion Rechargeable Battery Pack, unscrew the
Screw located on the Battery Compartment Door on the base of the light.
NOTE: The Battery Compartment Door Screw utilizes a design that prevents the
screw from falling out of the door. Do not attempt to remove the screw.
y With the Battery Compartment Door opened enough to provide clearance, insert
the 5568-BATT Lithium-ion Rechargeable Battery Pack with the end having the metal
contacts on it being inserted first and the rails on the bottom of the Battery Pack
positioned toward the back of the light.
y With the 5568-BATT Lithium-ion Rechargeable Battery Pack fully inserted into the
handle of the light, close the Battery Compartment Door and secure it in place with the
Battery Compartment Door Screw.
INS-XPR-5568-17B
12-22-2017