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WA R NING
Always wear eye protection when operating or
performing maintenance on this tool.
Always turn off the air supply and disconnect the air
supply hose before installing, removing or adjusting
any accessory on this tool or before performing any
maintenance on this tool.
DISASSEMBLY
General Instructions
1. Do not disassemble the tool any further than necessary to
replace or repair damaged parts.
2. When grasping a tool or part in a vise, always use
leather–covered or copper–covered vise jaws to protect
the surface of the part and help prevent distortion.
This is particularly true of threaded members and
housings.
3. Do not remove any part which is a press fit in or on a
subassembly unless the removal of that part is necessary
for repairs or replacement.
4. Do not disassemble the tool unless you have a complete
set of new gaskets and O–rings for replacement.
5. Clean the exterior of the Pickhammer before disassembly.
6. Provide a clean work area for disassembling the
Pickhammer.
7. Handle all parts carefully. Hardened parts may chip or
break if dropped on a hard surface.
8. Probe all porting to loosen and clean out all foreign
matter. Place small parts in a clean box to prevent loss.
Disassembly of the Pickhammer
For DCT3PS and DCT5PS
1. Grasp the Handle (1) firmly in leather–covered or copper–
covered vise jaws with the Cylinder (22) upward and
remove handle locking screw (25).
C AU TIO N
Do not exert extreme pressure on the Handle.
The Handle can be cracked if the vise is tightened
excessively.
2. Using a large adjustable wrench on the flats of the
Cylinder, loosen the Cylinder.
NOTIC E
Do not loosen the Cylinder unless a new O–ring (11)
is available. This O–ring is usually damaged during
disassembly.
All manuals and user guides at all-guides.com
MAINTENANCE SECTION
3. Remove the Pickhammer from the vise and unscrew the
4. For Model DCT3PS, remove the Cylinder Spacer (12),
5. Remove the O–ring from the Cylinder.
6. For Model DCT5PS, press the Nozzle (23) from the
7. Using a wrench, remove the Inlet Bushing Assembly (10)
8. Remove the Throttle Valve Spring (9), Throttle Valve Pin
9. If the Throttle Valve Stem Bushing (5) requires
10. If the Throttle Valve Stem Bushing (5) requires
11. If the Safety Lever (1B) requires replacement, press the
For DCT2PS
Do not exert extreme pressure on the Handle.
The Handle can be cracked if the vise is
tightened excessively.
2. Remove the Retainer (29).
3. Remove the Deflector (28) from the Cylinder.
4. Remove the Handle Pin (25).
5. Using a large adjustable wrench on the flats of the
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Cylinder from the Handle.
Washer Guide (13), Spring Washer Assembly (15), Piston
Shield (17) and Piston (21) from the Cylinder.
For Model DCT5PS, remove the Cylinder Spacer (12),
Upper Valve Seat (14), Valve (18), Lower Valve Seat (19),
Piston Bumper (16), two Valve Pins (20) and Piston (21)
from the Cylinder.
Cylinder if the Nozzle requires replacement.
from the Handle.
(8), Throttle Valve Face (7) and the Throttle Valve Stem
(6).
replacement, press the Throttle Lever Pin (3) from the
Handle and remove the Throttle Lever (2). Using an
arbor press and a rod that fits into the throttle lever slot,
press the Bushing out of the Handle through the Inlet
Bushing opening.
replacement, press the Throttle Lever Pin (3) from the
Handle, and remove the Safety Throttle Lever (1A).
Using an arbor press and a rod that fits into the throttle
lever slot, press the Bushing out of the Handle through
the Inlet Bushing opening.
Safety Lever Pin (1C) from the Handle, and remove the
Safety Lever and the Safety Lever Spring.
1. Grasp the Handle (1) firmly in the leather–covered or
copper–covered vise jaws with Cylinder (19) upward.
CAU TI O N
Cylinder, loosen the Cylinder.
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