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Installation and Operation Manual
X-VA-MT3600-eng
Part Number: 541B075AAG
March, 2016
®
Brooks
MT36xx Series
Metal Tube Variable Area Flowmeters
Model MT3602
Armored Flowmeter
with Indicator
Model MT3601
with XP Alarm
MT36xx Series
5

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Sommaire des Matières pour Brooks Instrument Brooks MT36 Serie

  • Page 1 Installation and Operation Manual X-VA-MT3600-eng Part Number: 541B075AAG MT36xx Series March, 2016 ® Brooks MT36xx Series Metal Tube Variable Area Flowmeters Model MT3602 Armored Flowmeter with Indicator Model MT3601 with XP Alarm...
  • Page 2 Read before proceeding! Brooks Instrument designs, manufactures and tests its products to meet many national and international standards. These products must be properly installed, operated and maintained to ensure they continue to operate within their normal specifications. The following instructions must be adhered to and integrated into your safety program when installing, operating and maintaining Brooks Instrument products.
  • Page 3 We appreciate this opportunity to service your flow measurement and control requirements with a Brooks Instrument device. Every day, flow customers all over the world turn to Brooks Instrument for solutions to their gas and liquid low-flow applications. Brooks provides an array of flow measurement and control products for various industries from biopharmaceuticals, oil and gas, fuel cell research and chemicals, to medical devices, analytical instrumentation, semiconductor manufacturing, and more.
  • Page 4 Installation and Operation Manual X-VA-MT3600-eng Part Number: 541B075AAG MT36xx Series March, 2016 THIS PAGE WAS INTENTIONALLY LEFT BLANK...
  • Page 5 Contents Installation and Operation Manual X-VA-MT3600-eng Part Number: 541B075AAG MT36xx Series March, 2016 Paragraph Page Number Number Section 1 Introduction Description ............................1-1 Design Features ..........................1-1 Specifications ............................. 1-1 Optional Equipment ..........................1-3 Section 2 Installation General .............................. 2-1 Receipt of Equipment .........................
  • Page 6 Contents Installation and Operation Manual X-VA-MT3600-eng Part Number: 541B075AAG MT36xx Series March, 2016 Figures Figure Page Number Number MT3600 Series with Indicator Dimensions ..................1-4 MT3600 Series Meter with Alarm Dimensions ..................1-5 MT3602 with Indicator and Standard Valve on Inlet Dimensions ............1-6 MT3602 with Indicator and Standard Valve on Outlet Dimensions ............
  • Page 7 Section 1 Introduction Installation and Operation Manual X-VA-MT3600-eng Part Number: 541B075AAG MT36xx Series March, 2016 1-1 Description The Brooks ® MT3601 and MT3602 armored flowmeters are designed to be reliable and economical high flow rate purge meters with 10% full scale accuracy.
  • Page 8 Section 1 Introduction Installation and Operation Manual X-VA-MT3600-eng Part Number: 541B075AAG MT36xx Series March, 2016 Table 1-1 MT36xx Series, Meter Specifications Meter Specifications Meter Specifications Meter Specifications Meter Specifications Meter Specifications MT36xx Series MT36xx Series MT36xx Series MT36xx Series MT36xx Series Capacities and Pr Capacities and Pr Capacities and Pr...
  • Page 9 Section 1 Introduction Installation and Operation Manual X-VA-MT3600-eng Part Number: 541B075AAG MT36xx Series March, 2016 Table 1-5 MT36xx Series Optional Equipment Specifications Optional Equipmen Optional Equipmen Optional Equipment t t t t Optional Equipmen Optional Equipmen Alarm Limit Swit Alarm Limit Swit Alarm Limit Swit Alarm Limit Swit Alarm Limit Switc c c c c hes...
  • Page 10 Section 1 Introduction Installation and Operation Manual X-VA-MT3600-eng Part Number: 541B075AAG MT36xx Series March, 2016 Ref. No. 3600049 Rev D Figure 1-1 MT3600 Series with Indicator Dimensions...
  • Page 11 Section 1 Introduction Installation and Operation Manual X-VA-MT3600-eng Part Number: 541B075AAG MT36xx Series March, 2016 Ref. No. 3600050 Rev D Figure 1-2 MT3600 Series Meter with Alarm Dimensions...
  • Page 12 Section 1 Introduction Installation and Operation Manual X-VA-MT3600-eng Part Number: 541B075AAG MT36xx Series March, 2016 Ref. No. KR-3602-189 Figure 1-3 MT3602 with Indicator and Standard Valve on Inlet Dimensions Ref. No. KR-3602-190 Figure 1-4 MT3602 with Indicator and Standard Valve on Outlet Dimensions...
  • Page 13 Section 1 Introduction Installation and Operation Manual X-VA-MT3600-eng Part Number: 541B075AAG MT36xx Series March, 2016 Ref. No. KR-3602-191 Figure 1-5 MT3602 with Alarm and Standard Valve on Inlet Dimensions Ref. No. KR-3602-192 Figure 1-6 MT3602 with Alarm and Standard Valve on Outlet Dimensions...
  • Page 14 Section 1 Introduction Installation and Operation Manual X-VA-MT3600-eng Part Number: 541B075AAG MT36xx Series March, 2016 Ref. No. KR-980-Z-919 Rev. C Figure 1-7 MT3600 Series Alarm with One or Two Switches and Without Relays Ref. No. KR-980-Z-918 Rev. C Figure 1-8 MT3600 Series Wiring Diagram for Alarm with One Switch and One Relay...
  • Page 15 Section 1 Introduction Installation and Operation Manual X-VA-MT3600-eng Part Number: 541B075AAG MT36xx Series March, 2016 Ref. No. KR-980-Z-917 Rev. C Figure 1-9 MT3600 Series Wiring Diagram for Alarm with Two Switches and Two Relays...
  • Page 16 Section 1 Introduction Installation and Operation Manual X-VA-MT3600-eng Part Number: 541B075AAG MT36xx Series March, 2016 Ref. No. KR-981-Z-997 Rev. A Figure 1-10 MT3600 Series with Reed Switch Alarm with Remote Relay Installation. 1-10...
  • Page 17 Section 1 Introduction Installation and Operation Manual X-VA-MT3600-eng Part Number: 541B075AAG MT36xx Series March, 2016 Figure 1-11 Dimensions and Specs for Intrinsically Safe Switch Isolators 1-11...
  • Page 18 Section 1 Introduction Installation and Operation Manual X-VA-MT3600-eng Part Number: 541B075AAG MT36xx Series March, 2016 THIS PAGE WAS INTENTIONALLY LEFT BLANK 1-12...
  • Page 19 If the packing case is damaged, the local carrier should be notified at once regarding his liability. A report should be submitted to your nearest Product Service Department. Brooks Instrument 407 W. Vine Street P.O. Box 903...
  • Page 20 Instrument must have been purged in accordance with the following: All flow instruments returned to Brooks requires completion of Form RPR003-1, Brooks Instrument Decontamination Statement, along with a Material Safety Data Sheet (MSDS) for the fluid(s) used in the instrument.
  • Page 21 Section 2 Installation Installation and Operation Manual X-VA-MT3600-eng Part Number: 541B075AAG MT36xx Series March, 2016 2-7 Installation, MT36xx Series The MT36xx Series is installed as follows: a. Carefully remove the covers or plugs from the inlet and outlet of the flowmeter.
  • Page 22 Section 2 Installation Installation and Operation Manual X-VA-MT3600-eng Part Number: 541B075AAG MT36xx Series March, 2016 2-8 Electrical Connections - Alarm Refer to Figure 1-7 for internal wiring to terminal strip for reed switch only. Refer to Figure 1-8 for internal wiring to terminal strip for one reed switch and one DPDT electromechanical relay.
  • Page 23 Section 3 Operation Installation and Operation Manual X-VA-MT3600-eng Part Number: 541B075AAG MT36xx Series March, 2016 3-1 Pre-Start Check After the flowmeter has been properly installed in the process, it is ready for operation. When initiating flow, slowly open the valve to avoid a flow surge.
  • Page 24 Section 3 Operation Installation and Operation Manual X-VA-MT3600-eng Part Number: 541B075AAG MT36xx Series March, 2016 THIS PAGE WAS INTENTIONALLY LEFT BLANK...
  • Page 25 Section 4 Maintenance Installation and Operation Manual X-VA-MT3600-eng Part Number: 541B075AAG MT36xx Series March, 2016 4-1 General Service Information...
  • Page 26 Section 4 Maintenance Installation and Operation Manual X-VA-MT3600-eng Part Number: 541B075AAG MT36xx Series March, 2016 WARNING If this equipment is not properly serviced, serious personal injury and/or damage to the equipment can result from potentially high operating pressures. Process line pressure should be removed prior to servicing.
  • Page 27 Section 4 Maintenance Installation and Operation Manual X-VA-MT3600-eng Part Number: 541B075AAG MT36xx Series March, 2016 8. Tighten set screw. 9. Install reed switch holder onto isolation well. 10.Tighten screw on reed switch holder. 11.Connect wiring per appropriate wiring diagram, Figure 1-7, 1-8 or 1-9. 12.To adjust alarm set point refer to Section 4-4.
  • Page 28 Section 4 Maintenance Installation and Operation Manual X-VA-MT3600-eng Part Number: 541B075AAG MT36xx Series March, 2016 THIS PAGE WAS INTENTIONALLY LEFT BLANK...
  • Page 29 Section 5 Parts List Installation and Operation Manual X-VA-MT3600-eng Part Number: 541B075AAG MT36xx Series March, 2016 5-1 General When ordering parts, please specify: • Brooks Serial Number • Model Number • Part Description • Quantity (Refer to Figure 5-1 and Table 5-1).
  • Page 30 Section 5 Parts List Installation and Operation Manual X-VA-MT3600-eng Part Number: 541B075AAG MT36xx Series March, 2016 Ref. No. LR-3600-051 Figure 5-1 MT3600 Series Parts Drawing...
  • Page 31 Section 5 Parts List Installation and Operation Manual X-VA-MT3600-eng Part Number: 541B075AAG MT36xx Series March, 2016 Table 5-1 MT3600 Series Parts List SEQ # PART DESCRIPTION Meter Body Orifice Spring Float O'Ring 'Float Stop' O'Ring: Body/Adapter Ext. Tube & Adapter Weldment O'Ring: Ext./Housing Spring Indicator Follower...
  • Page 32 Section 5 Parts List Installation and Operation Manual X-VA-MT3600-eng Part Number: 541B075AAG MT36xx Series March, 2016 THIS PAGE WAS INTENTIONALLY LEFT BLANK...
  • Page 33 Section A Essential Instructions Installation and Operation Manual X-VA-MT3600-eng Part Number: 541B075AAG MT36xx Series March, 2016 Bulgarian Brooks Instrument Brooks Instrument. Brooks Instrument : (1) . (2) Brooks Instrument (PED) 0,5 bar (g) 25 mm 1" (inch), (PED). „ ”...
  • Page 34 P ed instalací si p e t te následující instrukce! Spole nost Brooks Instrument konstruuje, vyrábí a testuje tento produkt tak, aby splnil mnoho národních a mezinárodních standard . P ístroje musí být ádn nainstalovány, používány a udržovány tak, aby byl zajišt n jejich nep etržitý provoz v rámci normálních technických specifikací. Musíte dodržovat následující...
  • Page 35 Section A Essential Instructions Installation and Operation Manual X-VA-MT3600-eng Part Number: 541B075AAG MT36xx Series March, 2016 Dansk Grundlæggende vejledninger Læs disse før anvendelse! Brooks Instruments designer, fremstiller og afprøver sine produkter således, at de tilpasser sig både de indenrigs og internationale standarder. Disse udstyr bør installeres, bruges og repareres omhyggeligt, så...
  • Page 36 Lees ze voordat u verder gaat! Brooks Instrument ontwerpt, produceert en test haar producten zodanig dat ze voldoen aan vele nationale en internationale normen. Deze producten moeten correct worden geïnstalleerd, bediend en onderhouden zodat ze binnen hun normale specificaties blijven werken.
  • Page 37 Olulised juhised Enne kasutamist lugege hoolikalt läbi! Brooks Instrument konstrueerib, valmistab ja katsetab oma tooteid selliselt, et need vastaksid paljudele riiklikele ja rahvusvahelistele standarditele. Ainult nõuetekohane paigaldamine, kasutamine ja hooldamine tagab toodete katkematu talitluse tavaspetsifikatsiooni raames. Brooks Instrumenti toodete paigaldamisel, kasutamisel ja hooldamisel tuleb täita alljärgnevaid juhiseid ja integreerida need asjakohasesse ohutusprogrammi.
  • Page 38 Perusohjeet Lue ensin ohjeet huolellisesti! Brooks Instrument suunnittelee, valmistaa ja testaa laitteensa vastaamaan useimpien kotimaisten ja kansainvälisten standardien vaatimuksia. Tuotteet tulee asentaa, käyttää ja huoltaa käyttöohjeiden mukaan jotta niiden toimivuus taataan. Brooks Instrumentin laitteiden asennuksessa, käytössä ja huollossa on noudatettava soveltuvia määräyksiä ja ohjeita, lisäksi mainitut ohjeet on huomioitava työsuojelun ohjeistuksessa.
  • Page 39 AVERTISSEMENT: n’utilisez pas cet instrument au-delà des spécifications énumérées dans le manuel d’utilisation. Le non-respect de cet avertissement peut entraîner de graves blessures et / ou endommager l’équipement. • Si vous ne comprenez pas l’une des instructions, prenez contact avec un représentant de Brooks Instrument pour obtenir des explications. •...
  • Page 40 Produkte mit einer Größe von 25 mm oder 1“ (inch) oder kleiner sind Sound Engineering Practice (SEP). Europäische Verordnung zur elektromagnetischen Verträglichkeit (EMV) Geräte von Brooks Instrument (elektrischer und elektronischer Art) mit CE-Zeichen haben den Test auf Einhaltung der Verordnung zur elektromagnetischen Verträglichkeit (EMV Richtlinie 2004/108/EC) erfolgreich bestanden.
  • Page 41 Section A Essential Instructions Installation and Operation Manual X-VA-MT3600-eng Part Number: 541B075AAG MT36xx Series March, 2016 Greek Brooks Instrument Brooks Instrument. ’ Brooks Instrument. : (1) . (2) Brooks Instrument. (PED) 0,5 bar (g) 25 mm (PED). PED. 97/23/ Brooks Instrument 25 mm PED.
  • Page 42 üzemeltetni és karbantartani ahhoz, hogy mindenképpen a normál m ködési tartományuknak megfelel en üzemelhessenek. Az alábbi utasításokat be kell tartani, és be kell építeni a munkavédelmi programba a Brooks Instrument termékeinek telepítése, üzemeltetése és karbantartása során.
  • Page 43 Direttiva europea relativa alla compatibilità elettromagnetica (EMC) Le apparecchiature (elettriche/elettroniche) Brooks Instrument dispongono del marchio CE ed hanno superato positivamente i test per i requisiti di compatibilità elettromagnetica (Direttiva EMC 2004/108/EC). In ogni caso bisogna prestare particolare attenzione alla scelta dei cavi di segnale utilizzati per le apparecchiature con marchio CE.
  • Page 44 Lai nodrošin tu šo izstr d jumu turpm ku darb bu atbilstoši noteiktajiem parametriem, tie ir pareizi j uzst da, j lieto un j apkopj. Uzst dot, lietojot „Brooks Instrument” izstr d jumus un veicot to apkopi, ir j iev ro šie nor d jumi un j iek auj tie j su droš bas programm .
  • Page 45 SP JIMAS: nenaudokite šio prietaiso viršydami instrukcijoje ir eksploatacijos vadove nurodytus techninius duomenis. Nesilaikydami šio sp jimo galite sunkiai susižeisti ir (arba) sugadinti rang . Jei nesuprantate koki nors nurodym , kreipkit s „Brooks Instrument“ atstov , kad paaiškint . Paisykite vis sp jim , persp jim ir nurodym , pažym t ant gaminio arba pateikt su juo.
  • Page 46 Produkty o wielko ci 25 mm lub 1 cala lub mniejsze podlegaj zaleceniom „Uznanej Praktyki In ynierskiej” (SEP). Europejska dyrektywa dotycz ca kompatybilno ci elektromagnetycznej (EMC) Urz dzenia elektryczne / elektroniczne firmy Brooks Instrument posiadaj ce oznaczenie CE, przesz y pozytywnie testy pod k tem spe niania przez nich wymogów kompatybilno ci elektromagnetycznej (Dyrektywa EMC 2004/108/EC).
  • Page 47 Ler antes de proceder! A Brooks Instrument projecta, fabrica e testa os seus produtos de forma a satisfazer numerosas normas nacionais e internacionais. Estes equipamentos devem ser instalados, utilizados e mantidos de forma adequada, e devem funcionar dentro da sua gama de utilização. As instruções seguintes devem ser, durante a instalação, uso e/ou manutenção dos equipamentos da Brooks Instrument, apreendidas e integradas no plano de...
  • Page 48 În m sura în care indica iile c r ii ma inii nu sunt suficient de l muritoare, lua i leg tura cu reprezentantul Brooks Instrument pentru clarificarea problemei.
  • Page 49 Pre íta pred inštaláciou! Brooks Instrument svoje výrobky projektuje, vyrába a testuje takým spôsobom, aby tieto vyhoveli domácim aj medzinárodným normám. Tieto zariadenia je potrebné predpísaným spôsobom inštalova , prevádzkova a udržiava , na zabezpe enie ich spo ahlivej a normálnej prevádzky v celom pracovnom rozsahu.
  • Page 50 Pred servisom morate odstraniti tlak v obdelovalni liniji. e potrebujete rezervne dele, zagotovite, da usposobljeno osebje uporablja rezervne dele, ki jih je odobrila družba Brooks Instrument. Neodobreni deli in postopki lahko vplivajo na u inkovitost delovanja izdelka ali ogrozijo varno upravljanje postopka.
  • Page 51 ¡Léalos primero! El Brooks Instrument proyecta, fabrica y prueba sus productos de manera que éstos respondan a numerosas normas nacionales e internacionales. Dichas instalaciones deben ser emplazadas, operadas y mantenidas adecuadamente, para que puedan marchar de todas formas en conformidad con el alcance normal de funcionamiento.
  • Page 52 Läs detta innan du fortsätter! Brooks Instrument konstruerar, tillverkar och testar sina produkter med syfte att uppfylla alla nationella och internationella standarder. Dessa produkter måste installeras på rätt sätt, handhas och underhållas för att de skall fungera kontinuerligt enligt deras normala specifikation. De följande anvisningarna bör följas och integreras till Ert säkerhetsprogram varje gång när Brooks Instruments produkter installeras, handhas och underhålls.
  • Page 53 Installation and Operation Manual X-VA-MT3600-eng Part Number: 541B075AAG MT36xx Series March, 2016 THIS PAGE WAS INTENTIONALLY LEFT BLANK...
  • Page 54 Europe +31 (0) 318 549 290 Asia +81 (0) 3 5633 7100 Due to Brooks Instrument's commitment to continuous improvement of our products, all specifications are subject to change without notice. TRADEMARKS Brooks ..............Brooks Instrument, LLC Hastelloy ..............Haynes International Kalrez ..............

Ce manuel est également adapté pour:

Brooks mt3602Brooks mt3601