PSRP-24-960-3
OPERATING INSTRUCTIONS
3 PHASE
5
6
4
3
13
14
23
24
OUTPUT
OK /
90%
/ Alarm
Uout Adj.
2
PSRP-24-960-3
INPUT
L1
L2
L3
1
109
10
65,5
13
14
23
24
OUTPUT
OK / 90% / Alarm
Uout Adj.
131
PSRP-24-960-3
INPUT
65,5
L1
L2
L3
3x400 V AC
PE
14
3x400 V AC
PE
15
L3
500-700 V DC
(-)
-
L2
+
(+)
L1
PE
16
(1) General
This unit employs many features previously unavailable in an industrial power supply. It
has been designed to withstand the high levels of interference found in heavy industry and
has emission levels low enough for it to be used in residential, commercial and light
industrial environments.
The power supply has a high level of reserve power. This enables loads with significant
inrush current to be supported and will also ensure that circuit breakers will trip in event of
short circuit.
A protective feature is provided which will take control as the unit approaches the power
limit due the overload or excessive temperature brought about by lack of ventilation.
If input voltage drops down to 3 x 300 V AC for 4 sec, output voltage still complies to PLC
standard EN 61131-2 (≥20,4 V DC). Use only in star-architecture TN, TT and IT networks.
Only for use in pollution degree 2 environment (Controlled Environment).
In order to take the best advantage of the
features that this power supply has to offer and to
ensure long term reliability for your equipment,
please read these instructions carefully before
installation and use. They should be retained for
future reference.
7
8
9
32
28
24
20
16
12
8
138
4
0
40
0
8
16
24
32
Current [A], (t = 60 °C)
60
50
40
30
20
10
DC 24 V
0
-20
-20
-10
0
10
20
30
40
Ambient temperature [°C]
(V)
28.0
24.0
20.0
16.0
12.0
8.0
4.0
0
0
50 %
100 %
1200 W
1000 W
DC 48 V
max. 60 Sek.
800 W
2 x 460
- 572
V AC
600 W
2 x 360
- 460
V AC
400 W
200 W
(DC +/ - 24 V)
0 W
-4
0 °
C
-20 °C
0 °C
20 °C
40 °C
Ambient temperature (°C)
Uin Uout Iout Pout
(V AC) (V DC) (A)
360
28
34.3
351
27
35.6
342
26
36.9
333
38.4
25
324
24
40.0
(2) Technical specification, PSRP-24-960-3
Nominal voltage (L-L)
Voltage range (L-L)
Nominal voltage (L-N)
Voltage range (L-N)
DC input operation nominal voltage
DC input operation voltage range
2-phase operation nominal voltage
2-phase operation voltage range
Nominal frequency
Input current, I
nom.
Nominal current with two phases
Inrush current
Efficiency, typ.
Power factor, typ.
Internal fuse
Branch Circuit Protection
Safety class
Output voltage, adjustable 24 - 28 V DC
Static regulation accuracy
Dynamic regulation accuracy typ.
Start-up time
Hold up time of the output
Output current, continuous 24 V DC
Output current, continuous 28 V DC
Output current (power boost) 24 V DC
Output current, short circuit, typ.
Usage as battery charger
Output ripple
Overloading / temperature protection
Overvoltage shutdown
Relative humidity
Max. surrounding air temperature
Storage temperature
Protection class, case, EN 60529
Dimensions W x H x D; Weight
*DC operation is not included to UL approval. Customer needs to use suitable external protection.
11
**Check diagram
[17]
(3) Features
[1] Input terminal:
Conductor sizes
Solid
Stranded
Stranded with ferrule without plastic sleeve
Stranded with ferrule with plastic sleeve
Stripping length
Use copper conductors that are designed for a minimum operating temperature of 75 °C
48
56
64
for ambient up to 60 °C.
12
[2] Output voltage adjust 24 - 28 V DC. Check the maximum output voltage at full power (voltage
range of 324 - 360 V AC)
[3]
Bi-colour LED,
Green / OK
power >864 W (90 %),
[4] Parallel mode switch, turn the switch to ON state when power supplies are connected in
parallel, factory setting is OFF.
24 V
28 V
[5] Output terminal:
Conductor sizes
Solid
Stranded
50
60
70
Stranded with ferrule without plastic sleeve
Stranded with ferrule with plastic sleeve
Stripping length
13
Use copper conductors that are designed for a minimum operating temperature of 75 °C
for ambient up to 60 °C.
[6] Potential free alarm contact (13/14), max. ratings 60 VDC / 80 mA (resistive) SELV.
Stripping length
[7] Potential free preventive diagnostics contact (23/24), max. ratings 60 VDC / 80 mA
(resistive) SELV.
Stripping length
NOTE! If potential free alarm contact is closed and potential free preventive diagnostics
contact is open (End of Lifetime), we recommend that power supply should be replaced.
150 %
(4) Location
The power supply is cooled by natural convection. Top and bottom clearances should be 40 mm
17
at minimum. Min. 6 mm side clearance is recommended when loaded permanently with full
power. The ambient temperature should be measured on the underside of the unit. There will
be an increase of 25 °C at the top. If natural convection is restricted, forced cooling should be
used. Mounting should comply with EN 60950-1 point 4.7 and 4.6.1.
Protection class of the case IP20 (EN 60529).
(5) Mounting [10]
The rail should be fixed solidly so that it cannot twist when mounting or removing the unit.
60 °C
80 °C
Mounting instructions
(6) Switching on
Factory set, ready to use, check the connection diagrams for parallel and series connection.
(W)
18
Check the connection diagram for DC use
(7) Loading capacity
960
The nominal current is 40 A but due to the nature of industrial loading, the power supply has
960
been designed to support loads with high inrush currents without damage or shutdown. Curve
960
[11]
shows the typical voltage / current curve. Decreasing part of the curve
960
current limitation. Curve
960
convection cooling, the unit must always be mounted with rail horizontally. Power supply is
designed to give 150 % output power (power boost) for min. 5 second
(8) Parallel connection [14]
Up to 3 units may be connected in parallel. In order to obtain an even current distribution, the
following points must be observed:
1) The open circuit voltage of each unit should be set to same value. Accuracy of setting will
determine how well the units share the load current..
2) The gauge and length of the cable between each power supply and the common point
should be the same.
3) Turn parallel mode switch to ON state.
(9) Series connection
Up to 2 units may be connected in series to give either 48 V DC or ±24 V DC. Check the
connection diagram
(10) Using circuit breakers on the power supply output:
For higher output voltages (series connection) and standard circuit breakers, power supply
will trip, for example the following Gladiator circuit breaker: GMCB-1C-6
2,3 A / 3 x 360 V AC - 1,6 A / 3 x 500 V AC
<29 A / 3 x 500 V AC after 1 ms
93,7 % / 3 x 400 - 93,5 % / 3 x 480 V AC
0,88 / 3 x 400 V AC and 24 V DC / 40 A
0 ≥100 %, 5 % 1 ms / 100 % ≥5 %, 5 % 1 ms
>20 ms / 3 x 400 V AC and 24 V DC / 40 A
40,0 A (+60 °C) / 30,0 A (+70 °C)
34,3 A (+60 °C) / 25,7 A (+70 °C)
Yes with advanced parallel mode ON)
(
-40 °C ... +60 °C (derating 60 °C ... 70 °C)
109 x 138 x 176 mm; 2,7 kg
for derating values.
[18]
.
- output voltage OK,
Green blinking (1 Hz) / 90 %
Red / Alarm
- overload, overtemperature or short-circuit.
[8]
, Removing instructions
[9]
.
[16]
.
[12]
shows the typical overload / temperature limit. To ensure correct
[15]
.
V1.0
3 x 36
0 -
500 VAC
3 x 324 -
57
2 V
AC
3 x 20
8 -
288 V AC
3 x 18
7 -
330 VAC
500 - 700 V DC*
450 -
74
5 V DC*
2 x 380 - 500 V AC**
2 x 360 - 572 V AC**
50
/60
Hz ±6 %
3,8 A / 2 x 360 V AC
3 x
6,3
A (T)
3 x 32 A (T)
1
24 V DC
±1 %
<600 ms
60 A / >5 s
42 A
<20 mV
rms
Yes
M
ax.
31 V DC
5 - 95
%,
no condensing
-40 °C ... +85 °C
IP20
0,2 - 10 mm² / 24 - 8 AWG
0,2 - 6 mm² / 24 - 10 AWG
0,2 - 6 mm² / 24 - 10 AWG
0,2 - 4 mm² / 24 - 12 AWG
15 mm
- output
0,75 - 16 mm² / 18 - 6 AWG
0,75 - 16 mm² / 18 - 6 AWG
0,75 - 16 mm² / 18 - 6 AWG
0,75 - 10 mm² / 18 - 8 AWG
18 mm
10 mm
10 mm
[11]
shows the
s [13]
.