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FUTURA SERIES
Instruction Manual
Betriebsanleitung
Livret d'Instructions
Manuale Istruzioni
Manual de instrucciones
The present manual must be integrated by "Operating ad service manual CE"
Diese Bedienungsanleitung muß durch die "CE Betriebs- und Wartungsanleitung" ergänzt werden.
Ce livret doit être completé avec le "Manuel d'usage et entretien CE"
Il presente manuale deve essere integrato dal "Manuale d'uso e manutenzione CE"
El presente manual debe ser acompañado por el "Manual de uso y mantenimiento CE"
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FUTURA 3500 C
FUTURA 4500 C
FUTURA 3500 S
FUTURA 4500 S-W
FUTURA 5500 S-W
WIRE FEEDER TR 21
Sol Welding
Printed in date 21/04/08 Rev. 00
Publicité
Sommaire des Matières pour Sol Welding FUTURA Serie
- Page 1 All manuals and user guides at all-guides.com FUTURA SERIES Instruction Manual Betriebsanleitung Livret d'Instructions Manuale Istruzioni Sol Welding Manual de instrucciones FUTURA 3500 C FUTURA 4500 C FUTURA 3500 S FUTURA 4500 S-W FUTURA 5500 S-W WIRE FEEDER TR 21 The present manual must be integrated by ”Operating ad service manual CE”...
- Page 2 W a r n i n g ! COOLER UNIT Warning! When working with the cooling unit, it should exclu- sively be used the coolant supplied by Sol Welding. Warnung! Nur Sol Welding - Kühlflußigkeit in Wasserkühler verwenden. Attention! Pour le groupe réfrigérant, utiliser exclusivement du liquide réfrigérant fourni par Sol Welding.
- Page 3 All manuals and user guides at all-guides.com FUTURA SERIES Instruction Manual / Betriebsanleitung / Livret d'Instructions / Manuale Istruzioni / Manual de instrucciones INDEX POSSIBLE APPLICATION / DIE AUSWAHL DES RICHTIGEN ZUBEHÖRS / pag. 4 UTILISATION AUTORISEE / USO CONSENTITO / APLICACIONES POSIBLES ROUTINE MAINTENANCE / ORDENTLICHE WARTUNG / pag.
- Page 4 Es sollte kein anderes Zubehör als das in dieser Betriebsanleitung envähnte eingesetzt wer den. Sollten Sie Ihr SolWelding-Schweißgerät unter den oben geschilderten Umständen betrieben wollen, setzen Sie sich bitte mit Ihrer Sol Welding- Service-Niederlassung in Verbindung. 1. UTILISATION AUTORISEE Les gerateurs type FUTURA 3500 C, FUTURA 4500 C, FUTURA 3500 S, FUTURA 4500 S-W, FUTURA 5500 S-W sont concus pour des applications MIG/MAG avec gamma 350/550 Amp.
- Page 5 All manuals and user guides at all-guides.com FUTURA SERIES Instruction Manual / Betriebsanleitung / Livret d'Instructions / Manuale Istruzioni / Manual de instrucciones 1. USO CONSENTITO I generatori tipo FUTURA 3500 C, FUTURA 4500 C, FUTURA 3500 S, FUTURA 4500 S-W e FUTURA 5500 S-W sono sviluppati per applicazioni Mig Mag con gamma 350/550 A.
- Page 6 All manuals and user guides at all-guides.com FUTURA SERIES Instruction Manual / Betriebsanleitung / Livret d'Instructions / Manuale Istruzioni / Manual de instrucciones ROUTINE MAINTENANCE Prevent metal powder from accumulating inside the equipment. Disconnect the power supply before every operation ! Carry out the following periodic controls on the power source: •...
- Page 7 All manuals and user guides at all-guides.com FUTURA SERIES Instruction Manual / Betriebsanleitung / Livret d'Instructions / Manuale Istruzioni / Manual de instrucciones MANUTENZIONE ORDINARIA Evitare che si accumuli polvere metallica all’ interno dell’impianto. Togliere alimentazione all’impianto prima di ogni intervento ! Controlli periodici al generatore: •...
- Page 8 All manuals and user guides at all-guides.com FUTURA SERIES Instruction Manual / Betriebsanleitung / Livret d'Instructions / Manuale Istruzioni / Manual de instrucciones ADJUSTMENT DESCRIPTION / EINSTELLEN DER SCHWEISSPARAMETER / DESCRIPTION COMMANDES DESCRIZIONE COMANDI / DESCRIPCIóN DE COMANDOS FUTURA C SERIES (compact series) See page 16 Fig.
- Page 9 All manuals and user guides at all-guides.com FUTURA SERIES Instruction Manual / Betriebsanleitung / Livret d'Instructions / Manuale Istruzioni / Manual de instrucciones ADJUSTMENT DESCRIPTION / EINSTELLEN DER SCHWEISSPARAMETER / DESCRIPTION COMMANDES DESCRIZIONE COMANDI / DESCRIPCIóN DE COMANDOS FUTURA S SERIES (separated series) See page 16 (optional)
- Page 10 All manuals and user guides at all-guides.com FUTURA SERIES Instruction Manual / Betriebsanleitung / Livret d'Instructions / Manuale Istruzioni / Manual de instrucciones ADJUSTMENT DESCRIPTION / EINSTELLEN DER SCHWEISSPARAMETER / DESCRIPTION COMMANDES DESCRIZIONE COMANDI / DESCRIPCIóN DE COMANDOS TRAINO TR 21 (Wire feeder) Fig.
- Page 11 All manuals and user guides at all-guides.com FUTURA SERIES Instruction Manual / Betriebsanleitung / Livret d'Instructions / Manuale Istruzioni / Manual de instrucciones ADJUSTMENTS AND FEATURES ON FUTURA SERIES Refer to Fig. 1-2-3. POS. 1: Bull eye hook to move the generator. POS.
- Page 12 All manuals and user guides at all-guides.com FUTURA SERIES Instruction Manual / Betriebsanleitung / Livret d'Instructions / Manuale Istruzioni / Manual de instrucciones FUNKTIONSEINSTELLUNGEN Auf Bilder 1-2-3. POS. 1: Aufhängung für den Transport der Schweißmaschine. POS. 2: Drahtvorschubgeschwingidkeit-Tabelle / Stufenschalterposition (Es zeigt an, welche Drahtvorschubgeschwindiegkeit auf Grund der Stufenschalterposition aufstellen).
- Page 13 All manuals and user guides at all-guides.com FUTURA SERIES Instruction Manual / Betriebsanleitung / Livret d'Instructions / Manuale Istruzioni / Manual de instrucciones REGLATIONS ET DISPOSITIVES Faire référence aux Fig. nr. 1-2-3. POS. 1: Crochet pour mouvement générateur. POS. 2: Tableau vitesse fil / numéro de positions des sélecteurs de la tension (Il donne une indication sur la vitesse du fil à...
- Page 14 All manuals and user guides at all-guides.com FUTURA SERIES Instruction Manual / Betriebsanleitung / Livret d'Instructions / Manuale Istruzioni / Manual de instrucciones REGOLAZIONI E DISPOSITIVI Fare riferimento alle Figg. 1-2-3. POS. 1: Ganci per movimentazione generatore. POS. 2: Tabella velocità filo e numero di scatto. (Dà...
- Page 15 All manuals and user guides at all-guides.com FUTURA SERIES Instruction Manual / Betriebsanleitung / Livret d'Instructions / Manuale Istruzioni / Manual de instrucciones REGULACIÓN Y DISPOSITIVOS Hacer referencia a la Fig. 1-2-3. POS. 1: Gancho para el movimiento del generador. POS.
- Page 16 All manuals and user guides at all-guides.com FUTURA SERIES Instruction Manual / Betriebsanleitung / Livret d'Instructions / Manuale Istruzioni / Manual de instrucciones ADJUSTMENT DESCRIPTION / EINSTELLEN DER SCHWEISSPARAMETER / DESCRIPTION COMMANDES DESCRIZIONE COMANDI / DESCRIPCIóN DE COMANDOS FRONT PANEL Fig.
- Page 17 All manuals and user guides at all-guides.com FUTURA SERIES Instruction Manual / Betriebsanleitung / Livret d'Instructions / Manuale Istruzioni / Manual de instrucciones ADJUSTMENTS AND FEATURES ON FUTURA SERIES Refer to Fig. 4. POS. 27: Size Display REAL CURRENT and WIRE SPEED (m/min). POS.
- Page 18 All manuals and user guides at all-guides.com FUTURA SERIES Instruction Manual / Betriebsanleitung / Livret d'Instructions / Manuale Istruzioni / Manual de instrucciones FUNKTIONSEINSTELLUNGEN Auf Bilder POS. 27: Display zur Anzeige der eingestellten Parameter SCHWEIßSTROMSTÄRKE und DRAHTVORSCHUB GESCHWINDIGKEIT (m/min). POS. 28: LED-ANZEIGE DRAHTVORSCHUB GESCHWINDIGKEIT.
- Page 19 All manuals and user guides at all-guides.com FUTURA SERIES Instruction Manual / Betriebsanleitung / Livret d'Instructions / Manuale Istruzioni / Manual de instrucciones REGLATIONS ET DISPOSITIVES Faire référence aux Fig. nr. 4. POS. 27: Afficheur de visualisation COURANT DE SOUDAGE et VITESSE DU FIL (m/min). POS.
- Page 20 All manuals and user guides at all-guides.com FUTURA SERIES Instruction Manual / Betriebsanleitung / Livret d'Instructions / Manuale Istruzioni / Manual de instrucciones REGOLAZIONI E DISPOSITIVI Fare riferimento alla Fig. 4. POS. 27: Display per visualizzazione CORRENTE REALE e VELOCITA’ FILO (m/min). POS.
- Page 21 All manuals and user guides at all-guides.com FUTURA SERIES Instruction Manual / Betriebsanleitung / Livret d'Instructions / Manuale Istruzioni / Manual de instrucciones REGULACIÓN Y DISPOSITIVOS Hacer referencia a la Fig. 4. POS. 27: Visualizador de CORRIENTE de SOLDADURA y VELOCIDAD del HILO (m/min).
- Page 22 All manuals and user guides at all-guides.com FUTURA SERIES Instruction Manual / Betriebsanleitung / Livret d'Instructions / Manuale Istruzioni / Manual de instrucciones POWER SUPPLY INPUT NETZANSCHLUß LACAGE A' RESEAU NOTE: Only specialized electricians should make this kind of operation. ANMERKUNG: Diese Arbeit muß...
- Page 23 All manuals and user guides at all-guides.com FUTURA SERIES Instruction Manual / Betriebsanleitung / Livret d'Instructions / Manuale Istruzioni / Manual de instrucciones ALLACCIAMENTO A RETE ó ó CONEXI N A LA RED DE ALIMENTACI NOTA: Fare eseguire l’operazione da un’elettricista specializzato.
- Page 24 All manuals and user guides at all-guides.com FUTURA SERIES Instruction Manual / Betriebsanleitung / Livret d'Instructions / Manuale Istruzioni / Manual de instrucciones MIG INSTALLATION / DAS SCHWEIßEN IN DER FUNKTION MIG/MAG / INSTALLATION MIG/MAG INSTALLAZIONE MIG / INSTALACIóN MIG On FUTURA S series, connect the Power Source to Wire Feeder with Interconnecting Cable.
- Page 25 All manuals and user guides at all-guides.com FUTURA SERIES Instruction Manual / Betriebsanleitung / Livret d'Instructions / Manuale Istruzioni / Manual de instrucciones MIG INSTALLATION / DAS SCHWEIßEN IN DER FUNKTION MIG/MAG / INSTALLATION MIG/MAG INSTALLAZIONE MIG / INSTALACIóN MIG Use the main switch to start the power source.
- Page 26 All manuals and user guides at all-guides.com FUTURA SERIES Instruction Manual / Betriebsanleitung / Livret d'Instructions / Manuale Istruzioni / Manual de instrucciones MIG INSTALLATION / DAS SCHWEIßEN IN DER FUNKTION MIG/MAG / INSTALLATION MIG/MAG / INSTALLAZIONE MIG / INSTALACIóN MIG Check if the rolls combine with the wire diameter.
- Page 27 All manuals and user guides at all-guides.com FUTURA SERIES Instruction Manual / Betriebsanleitung / Livret d'Instructions / Manuale Istruzioni / Manual de instrucciones MIG INSTALLATION / DAS SCHWEIßEN IN DER FUNKTION MIG/MAG / INSTALLATION MIG/MAG / INSTALLAZIONE MIG / INSTALACIóN MIG Connect the gas cylinder to the pipe fitting and turn on the gas regulator.
- Page 28 All manuals and user guides at all-guides.com FUTURA SERIES Instruction Manual / Betriebsanleitung / Livret d'Instructions / Manuale Istruzioni / Manual de instrucciones MIG INSTALLATION / DAS SCHWEIßEN IN DER FUNKTION MIG/MAG / INSTALLATION MIG/MAG INSTALLAZIONE MIG / INSTALACIóN MIG Main adjustment of the welding power using this selector.
- Page 29 All manuals and user guides at all-guides.com FUTURA SERIES Instruction Manual / Betriebsanleitung / Livret d'Instructions / Manuale Istruzioni / Manual de instrucciones SPEED WIRE ADJUSTMENTS’ / DRAHTVORSCHUBREGELUNG RÉGULATION VITESSE DU FIL / REGOLAZIONE DELLA VELOCITA’ FILO m/min REGULACIÓN VELOCIDAD DEL HILO Refer to Fig.
- Page 30 All manuals and user guides at all-guides.com FUTURA SERIES Instruction Manual / Betriebsanleitung / Livret d'Instructions / Manuale Istruzioni / Manual de instrucciones 2/4 TIMES - TIMER SELECTION AUSWAHL 2-4-TAKT - TIMER Betrieb SÉLECTION 2/4 TEMPS - TIMER CYCLE SELEZIONE 2/4 TEMPI - TIMER SELECCION 2/4 TIEMPOS - TIMER Switch (40) allows you to select the Torch Switch Cycle.:...
- Page 31 All manuals and user guides at all-guides.com FUTURA SERIES Instruction Manual / Betriebsanleitung / Livret d'Instructions / Manuale Istruzioni / Manual de instrucciones TIMER ADJUSTMENTS’ TIMER-EINSTELLUNG SOFT START RÉGULATION TIMER REGOLAZIONE TIMER REGULACIÓN TIMER By setting the machine in “timer” mode it is possible to set a time of welding which will begin once the torch switch is pressed.
- Page 32 All manuals and user guides at all-guides.com FUTURA SERIES Instruction Manual / Betriebsanleitung / Livret d'Instructions / Manuale Istruzioni / Manual de instrucciones BBT ADJUSTMENTS’ (Burn Back Time) BBT-EINSTELLUNG SOFT START RÉGULATION BBT REGOLAZIONE BBT REGULACIÓN BBT BBT is the burning value (Burning Back Time). If the burning value is increased, there is a burning impulse more energetic.
- Page 33 All manuals and user guides at all-guides.com FUTURA SERIES Instruction Manual / Betriebsanleitung / Livret d'Instructions / Manuale Istruzioni / Manual de instrucciones SOFT START ADJUSTMENTS’ SOFT-START EINSTELLUNG SOFT START RÉGULATION SOFT START REGOLAZIONE SOFT START REGULACIÓN SOFT START The SOFT START value is a pre-set wire speed percent (%). It allows to begin the welding with a lower wire-speed and improves the arc striking.
- Page 34 All manuals and user guides at all-guides.com FUTURA SERIES Instruction Manual / Betriebsanleitung / Livret d'Instructions / Manuale Istruzioni / Manual de instrucciones Technical specifications / Technische Daten Specification techniques / Specifiche tecniche / Datos tecnicos FUTURA FUTURA FUTURA FUTURA FUTURA 3500 C 4500 C...
- Page 35 All manuals and user guides at all-guides.com FUTURA SERIES Instruction Manual / Betriebsanleitung / Livret d'Instructions / Manuale Istruzioni / Manual de instrucciones SPARE PARTS LIST FUTURA 3500 C / FUTURA 4500 C POS. C.S. Q.TY CODE DESCRIPTION DESCRIZIONE T1355T Front plate FUTURA 3500 C Targa front.
- Page 36 All manuals and user guides at all-guides.com FUTURA SERIES Instruction Manual / Betriebsanleitung / Livret d'Instructions / Manuale Istruzioni / Manual de instrucciones SPARE PARTS LIST FUTURA 3500 C / FUTURA 4500 C POS. C.S. Q.TY CODE DESCRIPTION DESCRIZIONE 9 (*) K287FU Fuse 6,3A Fusibile 6,3A...
- Page 37 All manuals and user guides at all-guides.com FUTURA SERIES Instruction Manual / Betriebsanleitung / Livret d'Instructions / Manuale Istruzioni / Manual de instrucciones SPARE PARTS LIST FUTURA 3500 C / FUTURA 4500 C POS. C.S. Q.TY CODE DESCRIPTION DESCRIZIONE 24 (*) M329TA Auxiliary transformer Trasformatore ausiliario...
- Page 38 All manuals and user guides at all-guides.com FUTURA SERIES Instruction Manual / Betriebsanleitung / Livret d'Instructions / Manuale Istruzioni / Manual de instrucciones SPARE PARTS LIST FUTURA 3500 C / FUTURA 4500 C POS. C.S. Q.TY CODE DESCRIPTION DESCRIZIONE D057AS Spool holder dx Aspo portabobina dx M196XL...
- Page 39 All manuals and user guides at all-guides.com FUTURA SERIES Instruction Manual / Betriebsanleitung / Livret d'Instructions / Manuale Istruzioni / Manual de instrucciones SPARE PARTS LIST FUTURA 3500 S / FUTURA 4500 S-W / FUTURA 5500 S-W POS. C.S. Q.TY CODE DESCRIPTION DESCRIZIONE...
- Page 40 All manuals and user guides at all-guides.com FUTURA SERIES Instruction Manual / Betriebsanleitung / Livret d'Instructions / Manuale Istruzioni / Manual de instrucciones SPARE PARTS LIST FUTURA 3500 S / FUTURA 4500 S-W / FUTURA 5500 S-W POS. C.S. Q.TY CODE DESCRIPTION DESCRIZIONE...
- Page 41 All manuals and user guides at all-guides.com FUTURA SERIES Instruction Manual / Betriebsanleitung / Livret d'Instructions / Manuale Istruzioni / Manual de instrucciones SPARE PARTS LIST FUTURA 3500 S / FUTURA 4500 S-W / FUTURA 5500 S-W POS. C.S. Q.TY CODE DESCRIPTION DESCRIZIONE...
- Page 42 All manuals and user guides at all-guides.com FUTURA SERIES Instruction Manual / Betriebsanleitung / Livret d'Instructions / Manuale Istruzioni / Manual de instrucciones SPARE PARTS LIST FUTURA 3500 S / FUTURA 4500 S-W / FUTURA 5500 S-W POS. C.S. Q.TY CODE DESCRIPTION DESCRIZIONE...
- Page 43 All manuals and user guides at all-guides.com FUTURA SERIES Instruction Manual / Betriebsanleitung / Livret d'Instructions / Manuale Istruzioni / Manual de instrucciones SPARE PARTS LIST WIRE FEEDER TR 21 (optional) POS. C.S. Q.TY CODE DESCRIZIONE DESCRIPTION B043CE Plastic hinge Cerniera in plastica C1214PL10S Blue panel of left Pannello blu sinistro...
- Page 44 All manuals and user guides at all-guides.com FUTURA SERIES Instruction Manual / Betriebsanleitung / Livret d'Instructions / Manuale Istruzioni / Manual de instrucciones SPARE PARTS LIST WIRE FEEDER TR 21 POS. C.S. Q.TY CODE DESCRIZIONE DESCRIPTION D400MA Plastic handle Manico inclinato C1029IN Aluminum handle insert Inserto manico inclinato...
- Page 45 All manuals and user guides at all-guides.com FUTURA SERIES Instruction Manual / Betriebsanleitung / Livret d'Instructions / Manuale Istruzioni / Manual de instrucciones Spare parts list / Lista pezzi 4 ROLLS WIREFEEDER GROUP LAYOUT Code: K330MT Wire feeder rolls available Rulli di trascinamento disponibili Optional Rolls / Rulli opzionali Material...
- Page 46 All manuals and user guides at all-guides.com FUTURA SERIES Instruction Manual / Betriebsanleitung / Livret d'Instructions / Manuale Istruzioni / Manual de instrucciones Spare parts list / Lista pezzi 4 ROLLS WIREFEEDER GROUP LAYOUT Code: K330MT POS. C.S. CODE Q.ty DESCRIPION DESCRIZIONE V14690PF Plate front...
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- Page 56 All manuals and user guides at all-guides.com Sol Welding S.r.l. Via Meucci 26 36030 Costabissara Tel. - - 39 0444 290411 Vicenza (Italy) Fax - - 39 0444 557460 solwelding@solwelding.com - www.solwelding.com p.i. 02195260241 Part code T1365M Printed in date 21/04/08...