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Owner's Instruction and Operation Manual
Model Number:
KP5522
Report Number: F22-782
Certified to ASTM E1509-12 (2017)
and ULC-S627-00-REV1
Mobile Home Approved
* All Pictures In This Manual Are For Illustrative Purposes Only. Actual Product May Vary.
Save These Instructions In A Safe Place For Future Reference.
SAFETY NOTICE: If this heater is not properly installed, a house fire may result. For
your safety, follow the installation instructions. Never use make-shift compromises
during the installation of this heater. Contact local building or fire officials about
permits, restrictions and installation requirements in your area. NEVER OPERATE
THIS PRODUCT WHILE UNATTENDED.
CAUTION! Please read this entire manual before you install or use your new room
heater. Failure to follow instructions may result in property damage, bodily injury, or
even death. Improper Installation Will Void Your Warranty!
U.S. Environmental Protection Agency
Certified to comply with 2020 particulate
emissions standards.
THIS MANUAL IS SUBJECT TO CHANGE WITHOUT NOTICE.
© 2022 United States Stove Company, 227 Industrial Park Rd., South Pittsburg, TN 37380
R
CALIFORNIA PROPOSITION 65 WARNING:
This product can expose you to chemicals including carbon
monoxide, which is known to the State of California to cause
cancer, birth defects, and/or other reproductive harm. For
more information, go to
853930-2304L
www.P65warnings.ca.gov
Ph. 800-750-2723
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- Page 1 Owner’s Instruction and Operation Manual Model Number: KP5522 Report Number: F22-782 Certified to ASTM E1509-12 (2017) and ULC-S627-00-REV1 Mobile Home Approved * All Pictures In This Manual Are For Illustrative Purposes Only. Actual Product May Vary. 853930-2304L Save These Instructions In A Safe Place For Future Reference.
- Page 2 INTRODUCTION Your pellet stove has been safety tested and listed to ASTM E1509-12 (2017) and ULC-S627-00. This manual describes the installation and operation of the pellet stove. This heater meets the 2020 U.S. Environmental Protection Agency’s emission limits for wood-heaters sold after May 15, 2020. Under specific EPA test conditions burning wood pellet fuel this heater has been shown to deliver heat at a rate of 32,591 to 13,640 Btu/hr.
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Page 3: Installation Checklist
INSTALLATION CHECKLIST Your Wood Stove should be installed by a qualified installer only. An NFI qualified Installer can be found at www. nficertified.org/public/find-an-nfi-pro/ CUSTOMER SERVICE 1-800-750-2723 ext 5050 Text to 423-301-5624 Email to: Customerservice@usstove.com COMMISSIONING CHECKLIST This checklist is to be completed in full by the qualified person who installs this unit. Keep this page for future reference. Failure to install and commission according to the manufacturer’s instructions and complete this checklist will invalidate the warranty. - Page 4 INSTALLATION FOR CUSTOMER SERVICE CALL: 800-750-2723 EXT 5050 Pull the factory installed wires out of the top of the 3. Connect the factory installed wiring harnesses to the stove. There will be two wire harnesses, as shown. control panel as shown. 2.
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Page 5: Installation Options
INSTALLATION ATTENTION: SAFETY NOTICE • A WORKING SMOKE DETECTOR MUST BE • IF THIS STOVE IS NOT PROPERLY INSTALLED, INSTALLED IN THE SAME ROOM AS THIS A HOUSE FIRE MAY RESULT. TO REDUCE THE PRODUCT. RISK OF FIRE, FOLLOW THE INSTALLATION INSTRUCTIONS. -
Page 6: Floor Protection
INSTALLATION on a non-combustible floor surface in compliance with clearance requirements for an alcove installation. IMPROPER INSTALLATION The use of other components other than stated herein could cause bodily harm, heater damage, and void your warranty. The manufacturer will not be held responsible for damage caused by the malfunction of a stove due to improper venting or installation. -
Page 7: Venting Requirements
INSTALLATION OUTSIDE AIR SUPPLY • The heater must be electrically grounded to the steel (OPTIONAL, UNLESS INSTALLING IN A MOBILE HOME) chassis of the mobile home with 8 GA copper wire Depending on your location and home construction, using a serrated or star washer to penetrate paint or outside air may be necessary for optimal performance. -
Page 8: Pellet Vent Termination
INSTALLATION PELLET VENT TERMINATION vent must not exceed 4-feet. This could cause back pressure. Use no more than 180 degrees of elbows (two Do not terminate the vent in an enclosed or semi-enclosed 90-degree elbows, or two 45-degree and one 90-degree area, such as;... - Page 9 INSTALLATION HORIZONTAL EXHAUST VENT F. Minimum 3-foot (0.91m) clearance from an forced air intake of any appliance. INSTALLATION Locate your pellet stove in a location which meets the G. Minimum 2-foot (0.61m) clearance below eves or requirements of this manual, but in an area where it overhang.
- Page 10 INSTALLATION THROUGH THE WALL INSTALLATION from the outside wall and a clean out tee should be placed on the pipe with a 90-degree turn away from the (RECOMMENDED INSTALLATION) house. At this point, a 3ft (0.91m) (minimum) section of pipe should be added with a horizontal cap, which would complete the installation.
- Page 11 INSTALLATION VENTING YOUR PELLET STOVE INTO AN EXISTING CLASS A 6” CHIMNEY SYSTEM IMPORTANT: If you are installing your pellet stove as a replacement to an existing wood stove, you can install your pellet stove using the existing class A 6” venting system. You must have the existing chimney system cleaned and/ or inspected by a qualified chimney sweep before proceeding with the...
- Page 12 OPERATION INSTRUCTIONS NEVER OPERATE THIS PRODUCT WHILE UNATTENDED PANEL / REMOTE CONTROLS C. °C / °F Button • The °C / °F button changes the two digit display from degrees Celsius to degrees Fahrenheit. NOTE: Operation range of this D. MODE (M/T) BUTTON remote is within 16-1/12 ft.
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Page 13: Control Panel Overview
OPERATION INSTRUCTIONS CONTROL PANEL OVERVIEW • ROOM FAN Turning the heater ON/OFF, as well as adjustments for The room fan will come on once the unit has reached the fuel feed rate and room fan speed are performed by operating temperature. By pressing the “Room Fan” pressing the appropriate button(s) on the control panel buttons, the display will show “Rf-A”... - Page 14 OPERATION INSTRUCTIONS THERMOSTAT HOOK-UP The Jumper Must Be Removed First 1. Put female terminals on the lead wires to your low voltage thermostat. 2. Plug one thermostat lead onto each of the terminal posts on the circuit board. IMPORTANT NOTE: The purpose of the T’Stat is make stove...
- Page 15 OPERATION INSTRUCTIONS 5/16” diameter, length no greater than 1.5”, not less than WARNING: 8,200 BTU/lb, moisture under 8% by weight, ash under • DO NOT USE CHEMICALS OR FLUIDS TO START 1% by weight, and salt under 300 parts per million). THE FIRE - NEVER USE GASOLINE, GASOLINE- Pellets that are soft, contain excessive amounts of loose TYPE LANTERN FUEL, KEROSENE, CHARCOAL...
- Page 16 OPERATION INSTRUCTIONS PRE-START-UP CHECK OPENING DOOR Remove burn pot, making sure it is clean and none of the CAUTION: air holes are plugged. Clean the firebox, and then reinstall burn pot. Clean door glass if necessary (a dry cloth or •...
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Page 17: Shutdown Procedure
OPERATION INSTRUCTIONS INTERIOR CHAMBERS WARNING: • Burn Pot - Periodically remove and clean the burn pot • KEEP HOPPER LID CLOSED AT ALL TIMES and the area inside the burn pot housing. In particular, EXCEPT WHEN REFILLING. it is advisable to clean out the holes in the burn pot to •... - Page 18 MAINTENANCE NEVER OPERATE THIS PRODUCT WHILE UNATTENDED type of chimney in use. A qualified chimney sweep can CAUTION: perform this service. It is also recommended that before • FAILURE TO CLEAN AND MAINTAIN THIS each heating season the entire system be professionally UNIT AS INDICATED CAN RESULT IN POOR inspected, cleaned and, if necessary, repaired.
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Page 19: Maintenance Schedule
MAINTENANCE CHECK & CLEAN THE HOPPER 6. Never use substitute materials for the glass. Check the hopper periodically to determine if there is any DO NOT abuse the door glass by striking, slamming, or sawdust (fines) that is building up in the feed system or similar trauma. -
Page 20: Troubleshooting Guide
TROUBLESHOOTING GUIDE • Disconnect the power cord before performing any maintenance! NOTE: Turning the ON/OFF Switch to ”OFF” does not disconnect all power to the electrical components of the stove. • Never try to repair or replace any part of the stove unless instructions for doing so are given in this manual. All other work should be done by a trained technician. -
Page 21: Display Indicators
TROUBLESHOOTING GUIDE Error Code Error Description Possible Causes Inadequate ventilation. Room fan failure. Err1 The high limit temperature sensor has tripped. Exhaust Blockage. Electrical Open in wiring. Hopper Empty. Auger output failure or jam. Flame of fuel quality caused fire to burn too slowly or Err2 Stove ran out of fuel during normal operation. -
Page 22: Repair Parts
REPAIR PARTS To order parts: Call 1-800-750-2723 Ext 5051 or Email to: parts@usstove.com Part # Description 80869 Ceramic Ignitor Glass Gasket - Flat (3/16T 80549 Pressure Switch 88174 x 3/8W) 80472 Distribution Blower 893159 Clear Glass 88106 Distribution Blower Gasket 88324 1”... -
Page 23: Wiring Diagram
WIRING DIAGRAM BLACK GRAY Ensure the wires are connected to the bottom two prongs of the hopper switch as shown. CORRECT WRONG HOW TO ORDER REPAIR PARTS For Parts Assistance Call: 800-750-2723 Ext 5051 or Email: parts@usstove.com The information in this owner’s manual is specific to your unit. When ordering replacement parts the information in this manual will help to ensure the correct items are ordered. -
Page 24: Service Record
SERVICE RECORD It is recommended that your heating system is serviced regularly and that the appropriate Service Interval Record is completed. SERVICE PROVIDER Before completing the appropriate Service Record below, please ensure you have carried out the service as described in the manufacturer’s instructions. - Page 25 NOTES © 2022 United States Stove Company...