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Page 1 / 86 ASSEMBLY MANUAL MANUEL DE MONTAGE X AIR KIT N° R A N D K A R s . a . r . l . R A J H A M S A U L T R A L I G H T S P V T L T D C a n a l d e l a M a r t i n i è...
All manuals and user guides at all-guides.com Page 2 / 86 A few tips from a friend: IMPORTANT ADVICE FOR THE ASSEMBLY OF YOUR X-AIR ULTRALIGHT. A p a r t f r o m t h e n u t s s e c u r i n g t h e r u b b e r s i l e n t b l o c k s , L o c t i t e t h r e a d L o c k e r 2 4 3 o r e q u i v a l e n t s h o u l d b e a p p l i e d o n a l l s c r e w s a n d n u t s b e f o r e t i g h t e n i n g .
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All manuals and user guides at all-guides.com Page 3 / 86 IMPORTANTES RECOMMANDATIONS Conseils d’ami : POUR L'ASSEMBLAGE DE VOTRE U.L.M. X-AIR E x c e p t é c e u x q u i f i x e n t d e s S i l e n t b l o c s c a o u t c h o u c , t o u s l e s f i l e t a g e s d e s v i s e t é...
All manuals and user guides at all-guides.com Page 4 / 86 A / A I R F R A M E A S S E M B L Y A / M O N T A G E D E L A C E L L U L E F o r e n g i n e s R o t a x 5 0 3 - 5 8 2 a n d H K S 7 0 0 E —...
All manuals and user guides at all-guides.com Page 5 / 86 A/ MONTAGE DE LA CELLULE A/ AIRFRAME ASSEMBLY Pour moteurs Rotax 503-582 et HKS 700E For engines Rotax 503 –582 and HKS 700E (voir page 7 pour Jabiru et page 10 pour 912) (see page 5 for Jabiru and page 10 for 912) A 1) A 1)
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All manuals and user guides at all-guides.com Page 6 / 86 A 2) A 2) A s s e m b l e r l a q u i l l e p a r t i e a v a n t 1 0 1 a v e c l a p a r t i e a r r i è r e 1 0 2 s u i v a n t A s s e m b l e k e e l f o r w a r d s e c t i o n 1 0 1 t o a f t s e c t i o n 1 0 2 , o b s e r v i n g t h e r e f - l e r e p è...
All manuals and user guides at all-guides.com Page 7 / 86 Pour moteur Jabiru 2200 For Jabiru 2200 engine (see page 5 for 503,582 and hks) (voir page 5 pour 503,582 et hks) (see page 10 for 912) (voir page 10 pour 912) A 1A) A1A) P o s i t i o n n e r l e s u p p o r t m o t e u r s u r l a p a r t i e a v a n t d e q u i l l e 1 0 1 a v e c l a v i s...
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All manuals and user guides at all-guides.com Page 8 / 86 A 1C) A1C) R e p o s e r l e s u p p o r t m o t e u r s u r l a q u i l l e e t l e f i x e r a v e c l a v i s a r r i è - R e - i n s t a l l t h e e n g i n e s u p p o r t o n t h e k e e l .
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All manuals and user guides at all-guides.com Page 9 / 86 A 2-2) A2-2) A s s e m b l e r e n s e m b l e l a p a r t i e a v a n t e t l a p a r t i e a r r i è r e d e q u i l l e e t i n s - A s s e m b l y f r o n t a n d r e a r k e e l p a r t s t o g e t h e r a n d i n s t a l l t h e m o n t h e c o c k p i t f r a m e .
All manuals and user guides at all-guides.com Page 10 / 86 Pour moteur Rotax 912 For Rotax 912 engine (see page 5 for 503,582 and hks) (voir page 5 pour 503, 582 et hks) (see page 7 for Jabiru) (voir page 7 pour Jabiru) A 1A) A1A) P o s i t i o n n e r l e s u p p o r t m o t e u r s u r l a p a r t i e a v a n t d e q u i l l e 1 0 1 a v e c...
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All manuals and user guides at all-guides.com Page 11 / 86 A 1C) A1C) R e p o s e r l e s u p p o r t m o t e u r s u r l a q u i l l e e t l e f i x e r a v e c l a v i s a r r i è r e . R e - i n s t a l l t h e e n g i n e s u p p o r t o n t h e k e e l .
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All manuals and user guides at all-guides.com Page 12 / 86 A 2-1) A2-1) I n s t a l l e r l e s e n t r é e s d e c o c k p i t 1 1 1 1 4 2 C s u r l e t u b e d e b a s e 1 1 1 . Assembly the cockpit tubes.
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All manuals and user guides at all-guides.com Page 13 / 86 A 2-3) A2-3) P o s i t i o n n e r l e s t u b e s 1 3 8 e n l e s f i x a n t s u r l a c e l l u l e d a n s l e u r p a r i e b a s s e P o s i t i o n t u b e s 1 3 8 o n t h e c o c k p i t e n t r y ( t h e l o n g s t r a i g h t p a r t d o w n ) .
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All manuals and user guides at all-guides.com Page 14 / 86 A 4) A 4) i n s t a l l e r l e j o n c c a o u t c h o u c s u r u n e d e s d e u x p l a t i n e s d ’ é - i n s t a l l t h e r u b b e r g a s k e t o n o n e o f t h e t w o p l a t e s 1 5 3 1 9 7 .
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All manuals and user guides at all-guides.com Page 15 / 86 A 6)Attention, très important A6) Caution: important note L e p e r ç a g e d e l a p l a q u e d e f u s e l a g e n ° 1 0 2 1 3 0 d e r r i è r e l e s i è g e , s ' e f f e c t u e a p r è s a v o i r v é r i - F u s e l a g e p l a t e n o 1 0 2 1 3 0 b e h i n d t h e s e a t i s d r i l l e d a f t e r c h e c k i n g t h a t f i n t u b e 1 1 9 f i é...
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All manuals and user guides at all-guides.com Page 16 / 86 A 7) A 7) P o s e r l ’ a x e p r i n c i p a l d e l a s t r u c t u r e s u r d e u x t r é t e a u x P l a c e t h e m a i n t u b e 1 1 1 o n t r e s t l e s .
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All manuals and user guides at all-guides.com Page 18 / 86 A 8) A 8) P o s e r l e p l a n c h e r p r é - a s s e m b l é 1 5 0 I n s t a l l p r e a s s e m b l e d f l o o r 1 5 0 .
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All manuals and user guides at all-guides.com Page 20 / 86 P o s e r l e s b i e l l e t t e s d e d i r e c t i o n ( c o u r t e à g a u c h e e t l o n g u e à C o n n e c t t h e r u d d e r b e l l c r a n k s ( t h e s h o r t o n t h e l e f t a n d t h e d r o i t e ) a i n s i q u e l e s c â...
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All manuals and user guides at all-guides.com Page 21 / 86 A10 ) A10 ) M o n t e r l e s t i r a n t s d e t r a i n 1 1 4 p r o v i s o i r e m e n t , I n s t a l l g e a r d r a g t u b e s 1 1 4 , ( ) , w i t h o u t c a r e f u l : o n e r i g h t , o n e l e f t...
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All manuals and user guides at all-guides.com Page 22 / 86 A11) A11) M o n t a g e d e s r o u e s , g r a i s s e r l e s a x e s e t n e p a s o u b l i e r d e c o l l e r I n s t a l l m a i n g e a r w h e e l s .
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All manuals and user guides at all-guides.com Page 23 / 86 A12) A12) M o n t e r l e t u b e d e c o m m a n d e d e p r o f o n d e u r 1 1 7 . I n s t a l l e l e v a t o r c o n t r o l t u b e 1 1 7 .
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All manuals and user guides at all-guides.com Page 24 / 86 A 13) A 13) I n s t a l l s e a t t u b e 1 1 2 ( w i t h t h e t w o c a b l e s f r o m t h e u p p e r p l a t e ) , d o n o t M o n t e r l e t u b e d e s i è...
All manuals and user guides at all-guides.com Page 25 / 86 ASTUCE POUR LES PILOTES DE GRANDE TAILLE A MOUNTING TRICK FOR TALL PILOTS T h e s e a t t u b e 1 1 2 c a n b e f i t t e d t o t h e r e a r - s i d e . S e e p i c t u r e s A 1 3 b i s , A 1 3 A a n d A 1 5 A ( t h e L e t u b e d e s i è...
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All manuals and user guides at all-guides.com Page 26 / 86 A 14) A 14) M o n t e r l e s s i è g e s . C h a q u e s i è g e e s t f i x é s u r l e p l a n c h e r a v e c 4 I n s t a l l s e a t s , f i t t e d w i t h 4 s c r e w s a n d n u t s a n d t h e p l a s t i c c a b l e t i e f i t t i n g the plastic bag n°157 b o u l o n s e t s u r l e t u b e d e r r i è...
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All manuals and user guides at all-guides.com Page 28 / 86 A 15) A 15) R i n c e r à l ’ e s s e n c e l e s r é s e r v o i r s 1 2 4 . V é r i f i e r q u e l e t u y a u m é t a l l i q u e d e s o r t i e e s t R i n s e o u t t h e t a n k s 1 2 4 w i t h f u e l .
All manuals and user guides at all-guides.com Page 29 / 86 ASTUCE DE MONTAGE PURGE DE RÉSERVOIR DRAIN FUEL SYSTEM A s u g g e s t i o n o f a f u e l h o s e c o n n e c t i o n f o r d r a i n i n g t h e t a n k s w i t h - A c c e s s i b l e d e l ’...
All manuals and user guides at all-guides.com Page 30 / 86 B/ MONTAGE GOUVERNES ARRIÈRE B/ INSTALLING EMPENNAGE B 1) B 1) I n s t a l l v e r t i c a l f i n M o n t a g e d e l a d é...
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All manuals and user guides at all-guides.com Page 31 / 86 B 2) B 2) P o s e r l a g o u v e r n e d e d i r e c t i o n 1 3 2 I n s t a l l r u d d e r 1 3 2 S e r r e r l e s v i s d ’...
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All manuals and user guides at all-guides.com Page 32 / 86 B 3) B 3) M o n t a g e d e l ’ e m p e n n a g e h o r i z o n t a l 1 5 2 e t 1 2 1 I n s t a l l s t a b i l i z e r 1 5 2 a n d s u p p o r t t u b e 1 2 1 .
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All manuals and user guides at all-guides.com Page 33 / 86 B 4) B 4) I n s t a l l e l e v a t o r s . 1 3 1 M o n t a g e d e s g o u v e r n e s d e p r o f o n d e u r 1 3 1 . ∅...
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All manuals and user guides at all-guides.com Page 34 / 86 B 5) B 5) M o n t a g e d e l a f o u r c h e d e c o m m a n d e d e p r o f o n d e u r 1 1 8 I n s t a l l e l e v a t o r c o n t r o l f o r k 1 1 8 .
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All manuals and user guides at all-guides.com Page 35 / 86 B 6) B 6) I n s t a l l t r i m s h e a t h s a n d c a b l e s 1 2 6 o n t h e e l e v a t o r s c o n t r o l t u b e 1 0 7 . P o s e d e s g a i n e s e t c â...
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All manuals and user guides at all-guides.com Page 36 / 86 B 7) B 7) I n s t a l l e r l e c o u p e - c i r c u i t e t l e r e g u l a t e u r I n s t a l l t h e c u t - o u t a n d t h e r e c t i f i e r - r e g u l a t o r .
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All manuals and user guides at all-guides.com Page 38 / 86 C) ASSEMBLY OF THE FAIRING/DASHBOARD / C) ASSEMBLAGE DE L'ENSEMBLE CARÉNAGE/ WINDSHIELD UNIT TABLEAU DE BORD/PARE-BRISE T h i s i s a m o s t d e l i c a t e o p e r a t i o n … Y o u r p a t i e n c e w i l l b e r e w a r d e d w i t h a g o o d f i n i s h O p é...
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All manuals and user guides at all-guides.com Page 39 / 86 C 3) C 3) M a i n t e n e z l ’ a r r i è r e d u c a r é n a g e d a n s c e t t e p o s i t i o n à l ’ a i d e d ’ u n e s a n g l e H o l d t h e f a i r i n g i n p l a c e w i t h a c a n v a s s t r a p .
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All manuals and user guides at all-guides.com Page 40 / 86 C 5) C 5) P o s i t i o n t h e u n i t , c e n t e r i n g t h e d a s h b o a r d h o o d o n t h e c e n t e r h o l e o f t h e f a i r i n g . P o s i t i o n n e r l ’...
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All manuals and user guides at all-guides.com Page 41 / 86 C 6) C 6) S t a r t i n g f r o m t h e c e n t e r l i n e o f t h e f a i r i n g , d r i l l t h e f i r s t h o l e o n E n p a r t a n t d e l ’...
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All manuals and user guides at all-guides.com Page 42 / 86 C 7) C 7) R e m o v e a l l t h e s c r e w s h o l d i n g t h e f a i r i n g t o t h e d a s h b o a r d h o o d , E n l e v e r t o u t e s l e s v i s q u i f i x e n t l e c a r é...
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All manuals and user guides at all-guides.com Page 43 / 86 C 8) C 8 ) f i t t h e r u b b e r g a s k e t o n t w o o f t h e f o u r p l a t e s 1 5 3 1 9 6 . P o s e r l e j o n c c a o u t c h o u c s u r d e u x d e s q u a t r e p l a t i n e s d ’...
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All manuals and user guides at all-guides.com Page 44 / 86 C 10) C 10) T i g h t e n t h e f o r w a r d f a s t e n i n g b o l t s o f t h e f a i r i n g ( t h e y g o S e r r e r l e s b o u l o n s d e f i x a t i o n a v a n t d u c a r é...
All manuals and user guides at all-guides.com Page 46 / 86 D / FUSELAGE D / AFTER FAIRING D 1) D 1) M e t t r e e n p l a c e l e s n e r v u r e s 1 2 3 2 0 1 s u p é r i e u r e s ( u n e d e c h a q u e c o - P o s i t i o n u p p e r b r a c e s 1 2 3 2 0 1 ( o n e o n e a c h s i d e ) , w i t h N °...
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All manuals and user guides at all-guides.com Page 47 / 86 D 2) D 2) M e t t r e e n p l a c e l e s n e r v u r e s 1 2 3 2 0 0 a v e c 4 e m b o u t s N ° 1 . P o s i t i o n b r a c e s 1 2 3 2 0 0 w i t h 4 N °...
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All manuals and user guides at all-guides.com Page 48 / 86 D 3) D 3) M e t t r e e n p l a c e l e s n e r v u r e s 1 2 3 2 0 1 i n f é r i e u r e s ( u n e d e c h a q u e c o t é ) P o s i t i o n b o t t o m b r a c e s 1 2 3 2 0 1 ( o n e o n e a c h s i d e ) w i t h N °...
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All manuals and user guides at all-guides.com Page 49 / 86 D 4) D 4) P o s e d u r a i d i s s e u r d e n e r v u r e s u p é r i e u r : I n s t a l l u p p e r b r a c e s t i f f e n e r : t h e l o n g e r p a r t g o e s a t t h e t o p w i t h N °...
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All manuals and user guides at all-guides.com Page 50 / 86 D 5) D 5) P o s e d u r a i d i s s e u r i n f é r i e u r 1 2 3 2 0 2 a v e c e m b o u t s N ° 3 ( D 5 A ) I n s t a l l l o w e r s t i f f e n e r 1 2 3 2 0 2 w i t h N °...
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All manuals and user guides at all-guides.com Page 52 / 86 D 6) D 6) P o s e r l e S a n d o w d e c o m p e n s a t i o n d e l a p r o f o n d e u r . I n s t a l l s t a b i l i z e r t r i m s h o c k c o r d .
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All manuals and user guides at all-guides.com Page 54 / 86 D 7) D 7) C o n n e c t e r l e s c â b l e s d e d i r e c t i o n s u r l a d é r i v e . C o n n e c t t h e r u d d e r c a b l e s t o t h e r u d d e r .
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All manuals and user guides at all-guides.com Page 55 / 86 D 8) D 8) P o s e r l e s r e c t a n g l e s d e t o i l e 1 3 6 2 3 4 d e c h a q u e c o t é d e s s i è g e s . F i t t h e l i t t l e r e c t a n g l e p i e c e o f s a i l 1 3 6 2 3 4 o n t h e s i d e o f e a c h s e a t .
All manuals and user guides at all-guides.com Page 56 / 86 E/ MONTAGE DES AILES E/ ASSEMBLING THE WINGS E 1) E 1) C h e c k t h a t t h e l e n g t h s o f t h e c a b l e s o f l e f t w i n g a r e i d e n t i c a l t o t h e l e n g t h s o f P o s e r l a t o i l e d e l ' a i l e à...
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All manuals and user guides at all-guides.com Page 57 / 86 E 3) E 3) B e f o r e i n s e r t i n g t h e w i n g t i p t u b e 1 3 7 0 1 6 i n t h e w i n g s l e e v e , c h e c k A v a n t d e r e n t r e r l e s a u m o n 1 3 7 0 1 6 d a n s l ' a i l e v é...
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All manuals and user guides at all-guides.com Page 58 / 86 E 5) E 5) I n s e r t o n e e n d o f t h e w i n g t i p t u b e i n p l a c e i n t h e t r a i l i n g e d g e , t h e n t h e I n t r o d u i r e l e s a u m o n d a n s s o n l o g e m e n t d a n s l e b o r d d e f u i t e , p u i s s o n o t h e r e n d s i n t h e t r a i l i n g e d g e .
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All manuals and user guides at all-guides.com Page 59 / 86 E 6) E 6) I n s t a l l t h e w i n g s o n t h e a i r c r a f t . T w o p e r s o n s a r e n e e d e d f o r t h i s o p e r a t i o n . M o n t e r l e s a i l e s s u r l ’...
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All manuals and user guides at all-guides.com Page 60 / 86 E 7) E 7) V é r i f i e r q u e l e v r i l l a g e e s t i d e n t i q u e s u r l e s d e u x a i l e s d e l a m a n i è r e s u i v a n t e : C h e c k t h a t t h e w i n g t w i s t i s s i m i l a r o n t h e t w o w i n g s a s f o l l o w : L a m a c h i n e é...
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All manuals and user guides at all-guides.com Page 61 / 86 E 9) E 9) I n s t a l l e r l e s l a t t e s d ’ e m p l a n t u r e d ’ i n t r a d o s e t d ’ e x t r a d o s ( c e s o n t l e s p l u s g r o s s e s ) I n s t a l l t h e f i r s t t w o l o w e r a n d u p p e r b a t t e n s ( t h e y a r e t h e l a r g e r o n e s ) i n t h e i r s h e a t h I n s t a l l e r l e s t r o i s p r e m i è...
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All manuals and user guides at all-guides.com Page 62 / 86 E11) E11) I n s t a l l e r l e t u b e P i t o t ( o u V e n t u r i ) . I n s t a l l P i t o t ( o r V e n t u r i t u b e ) .
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All manuals and user guides at all-guides.com Page 63 / 86 E12) Certains plis de l'entoilage peuvent être éliminés à E12) Some pleats of the fabric can be removed by using a hot air gun (take care not burning the fabric). l'aide d'un pistolet chauffant (en prenant garde de ne pas brûler la toile).
All manuals and user guides at all-guides.com Page 64 / 86 F/ MONTAGE DES AILERONS F/ ASSEMBLING THE AILERONS F 1) F 1) A s s e m b l e r l e s d e u x p a r t i e s d ' a i l e r o n . A s s e m b l e t h e t w o p a r t s o f t h e a i l e r o n .
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All manuals and user guides at all-guides.com Page 65 / 86 F 2) F 2) C o n n e c t t h e c o n t r o l c a b l e s t o t h e a i l e r o n h o r n . C o n n e c t e r l e s c â...
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All manuals and user guides at all-guides.com Page 66 / 86 G/ MONTAGE DU MOTEUR (voir notice constructeur) G/ INSTALL THE ENGINE (see builder notice) R O T A X e n g i n e M o t e u r R O T A X - R e m o v e p l a t e s 1 0 1 1 2 7 f r o m e n g i n e s u p p o r t a n d f i t t h e m o n t h e e n g i n e ( s e e d r a w i n g G 1 - R o t a x ) - D é...
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All manuals and user guides at all-guides.com Page 67 / 86 G2)- G2) - I n s t a l l t h e c h o k e h a n d l e a n d t h e c h o k e a n d t h r o t t l e c a b l e s . P o s e r l a m a n e t t e d e s t a r t e r a i n s i q u e l e s g a i n e s e t c a b l e s d e s t a r t e r e t d ’...
All manuals and user guides at all-guides.com Page 68 / 86 H/ FINAL TUNING OF CONTROLS AND CONTROL SUR- 3 ) T h e r u d d e r : FACES. F i r s t o f a l l , a n d o n c e a g a i n , b e c a u s e t h i s b e a r s r e p e a t i n g , m a k e s u r e t h a t : T h i s s t a g e i s a l l t o o o f t e n n e g l e c t e d .
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All manuals and user guides at all-guides.com Page 69 / 86 5 ) W e i g h t b a l a n c e W e i g h i n g o p e r a t i o n m u s t b e d o n e w i t h 3 s i m i l a r w e i g h i n g m a c h i n e s o n a n h o r i z o n t a l s u r f a c e . W E I G H T F R O N T W H E E L R I G H T R E A R W H E E L...
All manuals and user guides at all-guides.com Page 70 / 86 H/ REGLAGE FINAL DES CONTROLES ET GOUVERNES 3 ) L e g o u v e r n a i l : V o i c i u n e p a r t i e q u i e s t c o u r a m m e n t n é g l i g é e , b i e n m a l h e u r e u s e m e n t c a r c e s o n t T o u t d ' a b o r d , o n n e l e r é...
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All manuals and user guides at all-guides.com Page 71 / 86 5 ) C e n t r a g e L a p e s é e d o i t e t r e e f f e c t u é e a v e c t r o i s b a l a n c e s i d e n t i q u e s p o s i t i o n n é e s s o u s c h a q u e r o u e e t s u r u n p l a n h o r i z o n t a l P O I D S R O U E A V A N T...
All manuals and user guides at all-guides.com Page 72 / 86 DÉMONTAGE ET TRANSPORT TAKING DOWN AND TRANSPORT L a p r é p a r a t i o n d e l a m a c h i n e e n v u e d ’ u n t r a n s p o r t s u r r e m o r q u e o u d ’ u n s t o c k a g e d a n s u n l o c a l r é...
All manuals and user guides at all-guides.com Page 74 / 86 OPTION DOORS ON X-AIR 2 . F i t t h e t r i a n g l e c o m p l e m e n t t o a v o i d a i r r u s h i n g i n t o t h e c o c k p i t , p o s i t i o n c e n t r a l l y o n t h e i n s i d e o f t h e w i n d s h i e l d a n d f i x w i t h 4 T h e k i t i s c o m p o s e d o f t h e f o l l o w i n g e l e m e n t s :...
All manuals and user guides at all-guides.com Page 75 / 86 OPTION PORTES sur X-AIR 2 . F i x e r l e t r i a n g l e c o m p l é m e n t d e p a r e b r i s e , q u i d o i t ê...
All manuals and user guides at all-guides.com Page 76 / 86 OPTION OPTION FOURNALES SCHOCK ABSORBERS AMORTISSEURS FOURNALES - C a l e r o u s u s p e n d r e l a m a c h i n e d e m a n i è r e à p o u v o i r d é m o n t e r l e s a m o r t i s s e u r s s a n s r i s q u e . - T o f i x o r s u s p e n d t h e m a c h i n e s o a s t o b e a b l e t o d i s m o u n t t h e s h o c k a b s o r b e r s w i t h o u t r i s k .
All manuals and user guides at all-guides.com Page 77 / 86 OPTION WHEEL SPATS OPTION CARENAGES DE ROUES - L e c a r é n a g e d e r o u e 1 9 9 0 0 1 s e f i x e c o t é i n t e r i e u r p a r l a p i è c e o n t h e i n n e r s i d e , w h e e l p a n t i s f i t t e d w i t h p a r t 1 9 9 0 0 2 o n t h e l o w e r s h o c k a b s o r b e r f i t t i n g ( s e e 1 9 9 0 0 2 q u i v i e n t a c h e v a l s u r l a f i x a t i o n b a s s e d e l ' a m o r t i s s e u r ( v o i r f i g 1 9 9 - 1 ) .
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All manuals and user guides at all-guides.com Page 84 / 86 T O M A K E W A R R A N T Y E F F I C I E N T , T H I S F O R M H A V E T O B E R E T U R N E D T O T O M A K E W A R R A N T Y E F F I C I E N T , T H I S F O R M H A V E T O B E F I L L E D A N D R E - R A N D K A R s a C a n a l d e l a M a r t i n i è...
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All manuals and user guides at all-guides.com Page 85 / 86 FORMULAIRE DE GARANTIE A RETOURNER à FICHE DE PESEE R A N D K A R s a C a n a l d e l a M a r t i n i è r e A r e m p l i r e t a r e t o u r n e r a p r è...