CIAT DRYPACK BIOGAZ Installation
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CIAT DRYPACK BIOGAZ Installation

CIAT DRYPACK BIOGAZ Installation

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  • Page 1 Montage- Betriebs-und Wartungs- Anweisung...
  • Page 3 SOMMAIRE PAGE *e1e5$/,7e6 *DUDQWLH 8VDJH SUpYX 'RFXPHQWDWLRQ VSpFLILTXH &216,*1(6 '( 6e&85,7e 'RPPDJHV SRVVLEOHV 5e*/(0(17$7,21 1RUPHV HW GLUHFWLYHV DSSOLFDEOHV +DELOLWDWLRQV '(6&5,37,21 &\FOH GH YLH &DUDFWpULVWLTXHV ,'(17,),&$7,21 0$548$*(6 5e&(37,21 '8 0$7e5,(/ 0$187(17,21 672&.$*( ,167$//$7,21 $YHUWLVVHPHQW j O LQVWDOODWHXU &KRL[ GH O HPSODFHPHQW &RQVHLOV G LQVWDOODWLRQ =RQH GH SURWHFWLRQ 5DFFRUGHPHQWV...
  • Page 4 ƒ ƒ ƒ *DUDQWLH ƒ ƒ ƒ 8VDJH SUpYX ƒ ƒ ƒ 'RFXPHQWDWLRQ VSpFLILTXH &216,*1(6 '( 6e&85,7e ƒ ƒ ƒ ƒ ,03257$17 DYDQW G LQWHUYHQLU VXU OH V\VWqPH YpULILH] TXH OH FRXUDQW G DOLPHQWDWLRQ HVW ELHQ FRXSp HW TXH O DOLPHQWDWLRQ HQ ELRJD] HVW ELHQ IHUPpH 'RPPDJHV SRVVLEOHV 5HQYHUVHPHQW GH...
  • Page 5 5e*/(0(17$7,21 ƒ ƒ ƒ ƒ ƒ ƒ ƒ 1RUPHV HW GLUHFWLYHV DSSOLFDEOHV +DELOLWDWLRQV '(6&5,37,21 &RPSRVDQWV SULQFLSDX[ GX V\VWqPH '5<3$&. $XWUHV FRPSRVDQWV &RPSRVDQWV LOOXVWUpV DX † 0$,17(1$1&( )LJ Æ Æ...
  • Page 6 &\FOH GH YLH &DUDFWpULVWLTXHV ,'(17,),&$7,21 0$548$*(6 ƒ ƒ ƒ Æ Æ ([HPSOH GH SODTXH VLJQDOpWLTXH 'pVLJQDWLRQ 'HVFULSWLRQ Exemple : DPO 050 168-20C H05L DPO : version DRYPACK : DPO (DRYPACK ONE) ou DPF (DRYPACK FLEX) 050 : taille chiller 168 : diamètre du refroidisseur 20 : longueur du refroidisseur C : tubes refroidisseur : L = lisses, C = corrugués H05L : Option Économiseur (E) ou Réchauffeur (H).
  • Page 7 5e&(37,21 '8 0$7e5,(/ ƒ 0$187(17,21 ƒ ƒ ƒ ƒ 0DQXWHQWLRQ GHV YHUVLRQV VXU FKkVVLV '5<3$&. 21( HW '5<3$&. )/(; 0DQXWHQWLRQ SDU JUXWDJH ƒ ƒ 0DQXWHQWLRQ SDU FKDULRW pOpYDWHXU ƒ 672&.$*( ƒ ƒ ƒ ,167$//$7,21 $YHUWLVVHPHQW j O·LQVWDOODWHXU ƒ ƒ ƒ &KRL[ GH O·HPSODFHPHQW ƒ...
  • Page 8 &RQVHLOV G·LQVWDOODWLRQ ƒ les documentations spécifiques aux "Échangeurs de chaleur", "Chiller AQUALIS" et "Chiller AQUACIAT. ƒ Les tuyauteries et autres équipements raccordés au DRYPACK doivent être supportés de manière à n’exercer aucune contrainte de poussée, torsion ou flexion sur les composants. ƒ...
  • Page 9 : Entrée circuit de refroidissement moteur : Sortie circuit de refroidissement moteur Diamètre refroidisseur Brides M et N DN100 DN150 DN200 DN250 DN350 Couple serrage (N) Consultez CIAT Manchons O et P 1" 1"1/2 2" 2"1/2 3" 5DFFRUGHPHQW GX FLUFXLW %,2*$= ƒ ƒ...
  • Page 10 ± 0,6( (1 6(59,&( ƒ $UUrWV ƒ 5HGpPDUUDJHV ƒ 0$,17(1$1&( 7RXWH LQWHUYHQWLRQ VXU OHV SDUDPqWUHV GH UpJODJH GX FKLOOHU GRLW rWUH YDOLGpH SDU &,$7 QRWDPPHQW SRXU GHV ULVTXHV GH JHO GHV FRQGHQVDWV GDQV O pFKDQJHXU /HV FKLOOHUV VRQW pTXLSpV GH V\VWqPHV pOHFWURQLTXHV GH SDUDPpWUDJH HW G LQIRUPDWLRQ WHUPLQDO 0,&52&211(&7 SRXU OHV $48$/,6 RX PRGXOH &211(&7 SRXU $48$&,$7 &HV V\VWqPHV VRQW SDUDPpWUpV HQ XVLQH HW QH SHXYHQW rWUH XWLOLVpV TXH SDU XQ SHUVRQQHO KDELOLWp &,$7 QRWDPPHQW SRXU LGHQWLILHU OD FDXVH...
  • Page 11 6pSDUDWHXU GH JRXWWHV 3RXU XQ IRQFWLRQQHPHQW VpFXULVp GX 'U\SDFN LO HVW LPSpUDWLI GH PDLQWHQLU XQ QLYHDX PLQLPXP GH FRQGHQVDWV GDQV OH VpSDUDWHXU DÀ Q TXH OH ELRJD] QH SXLVVH SDV V·pFKDSSHU SDU OD WX\DXWHULH G·pYDFXDWLRQ GHV FRQGHQVDWV 'H PrPH XQ GpSDVVHPHQW GX QLYHDX PD[LPXP FRQGXLUDLW j XQ UHIRXOHPHQW GHV FRQGHQVDWV KRUV GX VpSDUDWHXU PEDU /H VpSDUDWHXU HVW FRQVWLWXp GHV pOpPHQWV VXLYDQWV...
  • Page 12 $QRPDOLHV Si le sur l'utilisation de ces systèmes, veuillez alors contacter votre interlocuteur CIAT. '(6758&7,21 ƒ ƒ ƒ ƒ 0DWpULDX[ ƒ ƒ ƒ ƒ ƒ )OXLGHV ƒ ƒ ƒ...
  • Page 13 SUMMARY PAGE *(1(5$/ ,1)250$7,21 :DUUDQW\ ,QWHQGHG XVH 6SHFLILF GRFXPHQWDWLRQ 6$)(7< ,16758&7,216 3RVVLEOH GDPDJHV 5(*8/$7,216 $SSOLFDEOH VWDQGDUGV DQG GLUHFWLYHV $FFUHGLWDWLRQ '(6&5,37,21 /LIH F\FOH 6SHFLILFDWLRQV ,'(17,),&$7,21 0$5.,1*6 5(&(,9,1* 7+( (48,30(17 +$1'/,1* 6725$*( ,167$//$7,21 :DUQLQJ IRU LQVWDOOHU 6HOHFWLQJ D ORFDWLRQ ,QVWDOODWLRQ UHFRPPHQGDWLRQV 3URWHFWLRQ ]RQH &RQQHFWLRQV 6<67(0 67$57 83 6KXWGRZQV...
  • Page 14 *(1(5$/ ,1)250$7,21 ƒ :DUUDQW\ ƒ ƒ ƒ ,QWHQGHG XVH ƒ ƒ ƒ 6SHFLILF GRFXPHQWDWLRQ 6$)(7< ,16758&7,216 ƒ ƒ ƒ ƒ ,03257$17 EHIRUH ZRUNLQJ RQ WKH V\VWHP HQVXUH WKDW WKH SRZHU VXSSO\ KDV EHHQ VZLWFKHG RII DQG WKH ELRJDV VXSSO\ FORVHG 3RVVLEOH GDPDJHV )DLOXUH WR IROORZ WKH KDQGOLQJ RU 3D\ DWWHQWLRQ WR WKH FHQWUH RI JUDYLW\ IROORZ WKH VOLQJ...
  • Page 15 5(*8/$7,216 ƒ ƒ ƒ ƒ ƒ ƒ ƒ $SSOLFDEOH VWDQGDUGV DQG GLUHFWLYHV $FFUHGLWDWLRQ '(6&5,37,21 0DLQ FRPSRQHQWV RI WKH '5<3$&. V\VWHP 2WKHU FRPSRQHQWV &RPSRQHQWV VKRZQ LQ 0$,17(1$1&( VHFWLRQ )LJ Æ Æ...
  • Page 16 /LIH F\FOH 6SHFLILFDWLRQV ,'(17,),&$7,21 0$5.,1*6 ƒ ƒ ƒ Æ Æ ([DPSOH RI D GDWD SODWH 'pVLJQDWLRQ 'HVFULSWLRQ Example: DPO 050 168-20C H05L DPO : version DRYPACK : DPO (DRYPACK ONE) or DPF (DRYPACK FLEX) 050 : chiller size 168 : cooler diameter 20 : cooler length C : cooler tubing: L = smooth, C = corrugated H05L : Economiser (E) or Heater (H) option.
  • Page 17 5(&(,9,1* 7+( (48,30(17 ƒ +$1'/,1* ƒ ƒ ƒ ƒ +DQGOLQJ IUDPH YHUVLRQV '5<3$&. 21( DQG '5<3$&. )/(; 0DQXWHQWLRQ SDU JUXWDJH ƒ ƒ +DQGOLQJ XVLQJ D OLIW WUXFN ƒ 6725$*( ƒ ƒ ƒ ,167$//$7,21 :DUQLQJ IRU WKH LQVWDOOHU ƒ ƒ ƒ 6HOHFWLQJ D ORFDWLRQ ƒ...
  • Page 18 ,QVWDOODWLRQ UHFRPPHQGDWLRQV ƒ ƒ ƒ ƒ Shut-off valves must be positioned at the inlets and outlets of the biogas circuit. Fitting a bypass on the DRYPACK should ideally allow the installation to be operated in degraded mode during maintenance. ƒ A 1"...
  • Page 19 : biogas inlet : biogas outlet : motor cooling circuit inlet : motor cooling circuit outlet Cooler diameter DN100 DN150 DN200 DN250 DN350 Flanges Tightening torque (N) Consult CIAT 1" 1"1/2 2" 2"1/2 3" Coupling %,2*$6 FLUFXLW FRQQHFWLRQ ƒ ƒ ƒ ƒ...
  • Page 20 6<67(0 67$57 83 ƒ 6KXWGRZQV ƒ 5HVWDUWV ƒ 0$,17(1$1&( $Q\ DGMXVWPHQW RI WKH FKLOOHU VHWWLQJV SDUDPHWHUV PXVW EH DSSURYHG E\ &,$7 LQ SDUWLFXODU UHODWLQJ WR WKH ULVN RI FRQGHQVDWH IUHH]LQJ LQ WKH H[FKDQJHU 7KH FKLOOHUV DUH HTXLSSHG ZLWK HOHFWURQLF FRQILJXUDWLRQ DQG LQIRUPDWLRQ V\VWHPV 0,&52&211(&7 WHUPLQDO RQ $48$/,6 RU &211(&7 PRGXOH RQ $48$&,$7 7KHVH V\VWHPV DUH FRQILJXUHG LQ WKH IDFWRU\ DQG PD\ RQO\ EH XVHG E\ &,$7 DFFUHGLWHG SHUVRQQHO LQ SDUWLFXODU WR LGHQWLI\ WKH FDXVH RI IDXOWV VHH )$8/76 VHFWLRQ...
  • Page 21 'URSOHW HOLPLQDWRU 7R HQVXUH WKDW WKH 'U\SDFN RSHUDWHV VDIHO\ D PLQLPXP OHYHO RI FRQGHQVDWH PXVW EH PDLQWDLQHG LQ WKH HOLPLQDWRU WR SUHYHQW WKH ELRJDV IURP HVFDSLQJ YLD WKH FRQGHQVDWH GUDLQ SLSH /LNHZLVH H[FHHGLQJ WKH PD[LPXP OHYHO FRXOG FDXVH WKH FRQGHQVDWH WR EH GLVFKDUJHG RXWVLGH WKH HOLPLQDWRU PEDU Max.
  • Page 22 )DXOWV ƒ If the these systems, please contact your CIAT agent. ',6326$/ ƒ ƒ ƒ ƒ 0DWHULDOV ƒ ƒ ƒ ƒ ƒ )OXLGV ƒ ƒ ƒ...

  • Page 23: Table Des Matières

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  • Page 24: Hzlkuohlvwxqj

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  • Page 26: Hehqv]\Noxv

    /HEHQV]\NOXV Vorübergehende Abschaltung Warenannahme Neustart Mitteilung des Montageabschlusses Endgültige Abschaltung, Zerlegung für das Recycling Betriebsfreigabe 7HFKQLVFKH 'DWHQ Ohne Option Abmessungen mit Nacherhitzer mit Vorwärmer ,'(17,),=,(581* .(11=(,&+181*(1 ƒ ƒ ƒ Æ Æ %HLVSLHO HLQHV 7\SHQVFKLOGV 'pVLJQDWLRQ 'HVFULSWLRQ %H]HLFKQXQJ & + & ƒ...

  • Page 27: Lqzhlv IU Ghq ,Qvwdoodwhxu

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  • Page 28: 6Fkxw]Ehuhlfk

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  • Page 29: QvfkoVvh

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  • Page 30: Hwulhevxqwhueuhfkxqjhq

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  • Page 31 7URSIHQDEVFKHLGHU 'DPLW GDV 'U\SDFN 6\VWHP VLFKHU DUEHLWHW PXVV LP $EVFKHLGHU LPPHU HLQH 0LQGHVWPHQJH YRQ .RQGHQVDW YRUKDQGHQ VHLQ GDV YHUKLQGHUW GDVV GDV %LRJDV EHU GLH .RQGHQVDWOHLWXQJHQ HQWZHLFKHQ NDQQ %HILQGHW VLFK LP $EVFKHLGHU ]XYLHO .RQGHQVDW NDQQ GLHVHV VLFK DX‰HUKDOE DQVDPPHOQ PEDU 'HU $EVFKHLGHU EHVWHKW DXV IROJHQGHQ (OHPHQWHQ M: Gehäuse aus Stahl mit Biogas-Einlass- und Auslassstutzen.

  • Page 32: Uxqjhq

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  • Page 33 SOMMAIRE PAGE ,1)250$=,21, *(1(5$/, *DUDQ]LD 8VR SUHYLVR 'RFXPHQWD]LRQH VSHFLILFD ,6758=,21, ', 6,&85(==$ 3RVVLELOL GDQQL 1250$7,9( /2&$/, 1RUPH H GLUHWWLYH DSSOLFDELOL $ELOLWD]LRQL '(6&5,=,21( &LFOR GL YLWD &DUDWWHULVWLFKH ,'(17,),&$=,21( 0$5&$785( 5,&(9,0(172 '(/ 0$7(5,$/( 029,0(17$=,21( 672&&$**,2 ,167$//$=,21( 1RWD SHU O LQVWDOODWRUH 6FHOWD GHOO XELFD]LRQH &RQVLJOL SHU LO PRQWDJJLR $HUD GL SURWH]LRQH &ROOHJDPHQWR LQJUHVVR ELRJDV...
  • Page 34 ,1)250$=,21, *(1(5$/, Questo manuale descrive le principali norme di installazione, avviamento e manutenzione dei sistemi di deumidificazione del biogas DRYPACK ONE e DRYPACK FLEX di CIAT. In esso non sono riportate tutte le operazioni di montaggio. ƒ ƒ *DUDQ]LD ƒ...
  • Page 35 1250$7,9( /2&$/, ƒ ƒ ƒ ƒ ƒ ƒ ƒ 1RUPH H GLUHWWLYH DSSOLFDELOL $ELOLWD]LRQL '(6&5,=,21( &RPSRQHQWL SULQFLSDOL GHO VLVWHPD '5<3$&. $OWUL FRPSRQHQWL a - targhetta segnaletica; b - manometro su circuito di raffreddamento; c - interruttore generale; d - spia di inserimento tensione; e –...
  • Page 36 &LFOR GL YLWD &DUDWWHULVWLFKH ,'(17,),&$=,21( 0$5&$785( ƒ ƒ ƒ (VHPSLR GL WDUJKHWWD VHJQDOHWLFD 'HQRPLQD]LRQH 'HVFULSWLRQ 'HVFUL]LRQH Esempio: DPO 050 168-20C H05L DPO : versione DRYPACK : DPO (DRYPACK ONE) o DPF (DRYPACK FLEX) 050 : dimensioni chiller 168 : diametro del raffreddatore 20 : lunghezza del raffreddatore C : tubi del raffreddatore : L = lisci, C = corrugati H05L : Opzione Economizzatore (E) ou Riscaldatore (H).
  • Page 37 5,&(9,0(172 '(/ 0$7(5,$/( ƒ 029,0(17$=,21( ƒ ƒ ƒ ƒ 0RYLPHQWD]LRQH GHOOH YHUVLRQL VX WHODLR '5<3$&. 21( H '5<3$&. )/(; 0RYLPHQWD]LRQH PHGLDQWH JUX ƒ ƒ 0RYLPHQWD]LRQH PHGLDQWH FDUUHOOR HOHYDWRUH ƒ 672&&$**,2 ƒ ƒ ƒ ,167$//$=,21( 1RWD SHU O LQVWDOODWRUH ƒ ƒ ƒ...
  • Page 38 MANUTENZIONE). Consigliamo di prevedere una cassetta smontabile dotata di manicotto per inertizzazione. ƒ Salvo previa autorizzazione di CIAT, tutti i collegamenti di tale cassetta dovranno trovarsi al di fuori dell'area di sicurezza e saranno sotto la responsabilità dell'installatore. Elementi non in dotazione...
  • Page 39 O: ingresso circuito di raffreddamento motore P: uscita circuito di raffreddamento motore Diametro raffreddatore Flange M e N DN100 DN150 DN200 DN250 DN350 Coppia di serraggio (N) Consultare CIAT Manicotto O e P 1" 1"1/2 2" 2"1/2 3" &ROOHJDPHQWR GHO FLUFXLWR %,2*$= ƒ ƒ...
  • Page 40 $99,$0(172 ƒ ,QWHUUX]LRQL ƒ 5LDYYLL ƒ 0$187(1=,21( 4XDOVLDVL LQWHUYHQWR VXL SDUDPHWUL GL UHJROD]LRQH GHO FKLOOHU GRYUj HVVHUH DSSURYDWR GD &,$7 LQ SDUWLFRODUH D FDXVD GHL ULVFKL GL JHOR GHOOD FRQGHQVD QHOOR VFDPELDWRUH GL FDORUH , FKLOOHU VRQR GRWDWL GL VLVWHPL HOHWWURQLFL GL FRQILJXUD]LRQH H G LQIRUPD]LRQH WHUPLQDOH 0,&52&21(&7 SHU JOL $48$/,6 R PRGXOR &211(&7 SHU $48$&,$7 4XHVWL VLVWHPL VRQR FRQILJXUDWL LQ IDEEULFD H SRVVRQR HVVHUH XWLOL]]DWL HVFOXVLYDPHQWH GD SHUVRQDOH DELOLWDWR &,$7 LQ SDUWLFRODUH SHU LQGLYLGXDUH OD FDXVD GL XQ HYHQWXDOH DQRPDOLD YHGHUH FDSLWROR $120$/,(...
  • Page 41 6HSDUDWRUH GL JRFFH 3HU XQ IXQ]LRQDPHQWR SURWHWWR GHO '5<3$&. RFFRUUH PDQWHQHUH XQ OLYHOOR PLQLPR GL FRQGHQVD QHO VHSDUDWRUH DIILQFKp LO ELRJDV QRQ SRVVD XVFLUH GDOOD WXED]LRQH GL VFDULFR GHOOD FRQGHQVD $QDORJDPHQWH O HYHQWXDOH VXSHUDPHQWR GHO OLYHOOR PDVVLPR SURGXUUHEEH O HVSXOVLRQH GHOOD FRQGHQVD IXRUL GDO VHSDUDWRUH PEDU Livello max ,O VHSDUDWRUH q FRVWLWXLWR GDL VHJXHQWL HOHPHQWL...
  • Page 42 $QRPDOLH ',6758=,21( ƒ ƒ ƒ ƒ 0DWHULDOL ƒ ƒ ƒ ƒ ƒ )OXLGL ƒ ƒ ƒ...
  • Page 43 680$5,2 3È*,1$ $63(&726 *(1(5$/(6 *DUDQWtD 8VR SUHYLVWR 'RFXPHQWDFLyQ HVSHFtILFD ,16758&&,21(6 '( 6(*85,'$' 3RVLEOHV GDxRV 5(*/$0(17$&,Ï1 1RUPDV \ GLUHFWLYDV DSOLFDEOHV +DELOLWDFLRQHV '(6&5,3&,Ï1 &LFOR GH YLGD &DUDFWHUtVWLFDV ,'(17,),&$&,Ï1 0$5&$'2 5(&(3&,Ï1 '(/ 0$7(5,$/ 0$1,38/$&,Ï1 $/0$&(1$0,(172 ,167$/$&,Ï1 $GYHUWHQFLD DO LQVWDODGRU (OHFFLyQ GH OD XELFDFLyQ &RQVHMRV GH LQVWDODFLyQ =RQD GH SURWHFFLyQ &RQH[LRQHV...
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