AUTO-HAK X22 Instructions De Montage page 4

FITTING INSTRUCTION
Clamp mark
in acc. with Cables joining
ISO PN
1 L Left directional lights
2 + Rear fog lights
3 31 Ground
4 R Right directional lights
5 58R Right side parking lights
6 54 Stoplights
7 58L Left side parking lights
12
12
C
5
7
8
18
A
Fig. 1
This towing hitch is designed to assembly in following cars:
CHEVROLET AVEO, 3/5 doors, produced since 04.2008 till 06.2011,
catalogue no. X22 and is prepared to tow trailers max total weight 1200 kg
and max vertical mass 50 kg.
Torque settings for nuts and bolts (8,8):
M6 - 11 Nm
M 12 - 87 Nm
Thank you for buying our product. Their reliability has been confirmed in
many tests. Reliability of towing hitch depends also on correct assembly and right
operation. For this reasons we kindly ask to read carefully this instruction and
apply to hints.
The towing hitch should be install in points described by a car producer.
13
D
6
18
11
1
10
3
M 8 - 25 Nm M 10 - 50 Nm
M 14 - 138 Nm M16 - 210 Nm
From manufacturer
1. Disassemble rear lights unit and bumper. Cut out handles of the bumper and
saw off fragment in its axis according to figure 2.
2. Inside boot disassemble back panel. Loosen side panels and move them to
the center.
3. Underneath a car disassemble a canister.
4
4. Underneath the car drill holes A and B into boot using bit ø11mm. Inside
boot apply fish-plates (pos. 4 and 5). Mark holes C and D. Remove fish-
9
plates and drill marked points C and D by bit ø11mm.
18
B
5. Enlarge holes A, C and D to a diameter ø18mm (only inside boot) .
6. Enlarge hole B to a diameter ø25mm (only inside boot).
7. Into drilled holes put suitable distance sleeves (pos. 6, 7, 8 and 9) as shown
in the drawing.
8. Inside boot apply fish-plates (pos. 4 and 5). Put in bolts M10x110mm (pos.
13
12) and M10x100mm (pos. 13).
9. Underneath the car, on protruding bolts apply main bar of the towbar (pos.
1) and fix as shown in the drawing.
10. Reassemble elements dissasembled at point 1-3.
11. Fix tow ball (pos. 2) using bolt M12x75mm (pos. 10) and M12x70mm (pos.
11). With bolt M12x75mm fix also a socket plate (pos. 3). See figure 1.
12. Tighten all bolts according to the torque shown in the table.
13. Connect electric wires of 7-poles socket according to the instruction of the
car. (Recommend to make at authorized service station).
14. Complete paint layer damaged during installation.
2
Fig. 2
After install the towing hitch you should get adequate note in registration book (at
authorised service station). The car should be equipped with:
Indicators
Tow mirrors
After 1000km of exploitation check all bolts and nuts. The ball of towing hitch
must be always kept clear and conserve with a grease.
The instruction of the assembly
NOTE