EN
W-101 Spray Gun
ANEST IWATA spray gun, has been designed for the application of
paints, lacquers and other products that can be atomized by means
of compressed air, on all surfaces suitable to receive this type of
treatment.
Before use, adjustment or maintenance, it is important to read
this instruction manual very carefully. This manual must be
stored in a safe place for any future reference.
This ANEST IWATA spray guns kit complies to ATEX
regulations ATEX 2014/34/EU.
Protection level: II 2 G X Suitable for using Zones 1 and 2.
X marking: Any static electricity discharged from the spray gun is to be diver-
ted to the ground via the conductive air hose as stipulated.
ALWAYS observe WARNINGS and CAUTIONS in this
instruction manual.
Symbol
WARNING
Hazard level
WARNING
POTENTIALLY
CAUTION
HAZARDOUS
IMPORTANT
1. TECHNICAL SPECIFICATIONS
MODEL
Max. working air pressure:
Weight g (lbs):
Noise level (LAeqT)*:
Air Connection:
Fluid Connection:
Max. Temperature range:
* Measuring point: 1m backwards from gun, 1.6 m height.
1.1 TECHNICAL DATA
MODELS
W-101 PRESSURE
W101-082P
0.8
W101-102P
1.0
W101-132P
1.3
W101-152P
1.5
W-101 SUCTION
W101-132S
1.3
W101-152S
1.5
W101-181S
1.8
W-101 GRAVITY
W101-101G
1.0
W101-132G
1.3
W101-152G
1.5
W101-181G
1.8
2. SAFETY WARNING
FIRE AND EXPLOSION
Never use the following HALOGENATED HYDROCARBON SOLVENTS:
which can cause cracks or dissolution of gun body (aluminium) due to chemical
reaction. UNSUITABLE SOLVENTS: methyl chloride, dichloromethane, 1.2-dichlo-
roethane, carbon tetrachloride, trichloroethylene, 1.1.1-trichloroethane
2
Consequence
Death or serious injury
Minor to moderate injury
SITUATION
Property damage
W-101
6.8 bar (98 PSI)
295 g (0.65)
78.7 dB(A)
G1/4"
G1/4"
Atmosphere 5 ~ 40 °C / Air-Fluid 5 ~ 43 °C
150
270
3.0
200
270
E2P
200
220
2.5
250
220
150
225
H2
2.5
170
225
N1
210
170
E1
95
75
160
H2
2.5
225
190
N1
240
170
_ PRESSURE | SUCTION | GRAVITY
Sparks and open flames are strictly prohibited. Paints can be highly
flammable and can cause fire. Do not expose to open flames, electrical
goods, cigarettes etc.
Securely ground spray gun using conductive air hose. (<1MΩ). Always
ensure that the spray gun is earthed correctly.
PROTECTION OF HUMAN BODY
Use in a well-ventilated site, using a spray booth. Poor ventilation can
cause organic solvent poisoning and fire.
Always wear protective gear (safety glasses, mask, gloves) to avoid
inflammation of eyes and skin. In case of any physical discomfort, imme-
diately seek medical advice.
Wear earplugs if necessary. Noise level can exceed 85 dB(A), depending on
operating conditions and painting site.
Pulling the trigger many times during operation, may cause carpal
tunnel syndrome. Always rest, in case of tiredness.
IMPROPER USE
Never point gun towards people or animals.
Never exceed maximum working pressure or maximum operating
Temperature
Always release air and fluid pressure before cleaning, disassembling
or servicing. Otherwise, remaining pressure can cause bodily injury due to
improper operation or scattering of cleaning liquid.
Tip of fluid needle set has a sharp point.
Do not touch the tip during maintenance to avoid accidents.
Never use this gun to spray foods or chemicals. Otherwise, foreign
substance, could cause corrosion of fluid passages which could adversely
affect health.
Never alter this spray gun, to avoid insufficient performance and damage.
If something goes wrong, immediately stop operation and find the
cause. Do not use again, until you have solved the problem.
Do not enter working areas, where robots, reciprocators, etc. are used,
until they have been turned off. Otherwise, they could cause injury.
3. HOW TO CONNECT
CAUTION
190
220
Use clean air filtered through air dryer and air filter.
210
When using this gun for the first time after purchase, adjust fluid
needle packing set, spray cleaner to clean fluid passages and remove
240
rust preventive oil.
Firmly fix the paint supply hose or a suitable container to spray gun, to
160
avoid that disconnection of it, can cause bodily injury.
175
1. Firmly connect air supply hose to air nipple G1/4".
170
2. Firmly connect paint supply hose or suction cup to fluid nipple G 1/4".
3. Flush fluid passages with a compatible cleaner.
4. Pour paint into container, test spray, adjust fluid output and pattern width.
130
175
4. HOW TO OPERATE
190
Suggested atomizing air pressure varies according to each model, and it is
listed in the Specifications Table. (see left)
Recommended paint viscosity differs according to paint property and pain-
ting conditions.
Set the spray distance from the gun to the work piece, as near as possible
within the range of: 150 ~ 200 mm (5.9 ~ 7.9 in).
The gun should be held so that it is perpendicular to the surface of the work-
piece at all times. Then, the gun should move in a straight and horizontal
line. Arcing the gun causes uneven painting.