W
Setting out the Joints
W
When cutting a joint ensure location pins contact the
postformed edge of the worktop. For certain joints the
worktop will need to be inverted so that all cuts are
made into the postformed edge, never out through
it. When routing worktop the balancing paper on the
underside may feather edge – this feather edge should
be removed with abrasive paper.
Location Pin Identification
Up to 6 location pins are used in different holes in the jig
to align the correct template aperture for the application.
Female joint, 35mm inset
F90 -
Joint (35mm Inset)
Male joint, 35mm inset
M90 -
LH
90
o
Male joint, 45°/hob joint
M45 -
Female joint, 45°/hob joint
F45 -
Connector Bolt Recess
B -
35mm
Location pins are tapered to ensure a good tight fit in hole.
Inset
OPERATION
90
Right Hand Joint - (Fig.2a-3d)
O
Joint (35mm Inset)
2
3
Setting up for Right Hand 90
2a)
Routing roughing cuts x 5 for Right Hand 90
2b)
45
45
o
o
Joint.
Routing finishing cut for Right Hand 90
2c)
8
7
Joint.
Cutting bolt recess slots for female 90
2d)
8
9
Male
Male
bolt.
P
4
5
Male
90
RH
o
35mm
Inset
Male
Female Joint.
O
O
Joint
Joint
Female
O
5
6
connecting
O
6
7
Male
Male
EN - KWJ700/900
Setting up for Right Hand 90
3a)
Routing roughing cuts x 5 for Right Hand 90
3b)
Joint.
Routing finishing cut for Right Hand 90
3c)
Cutting bolt recess slots for Male 90
3d)
bolt.
90
Left Hand Joint - (Fig.4a-5d)
O
LH
35mm
Inset
35mm
Inset
Setting up for Left Hand 90
4a)
Routing roughing cuts x 6 for Left Hand 90
4b)
Joint.
Routing finishing cut for Left Hand 90
4c)
Cutting bolt recess slots for Female 90
4d)
bolt.
Setting up for Left Hand 90
5a)
Routing roughing cuts x 6 for Left Hand 90
5b)
Joint.
Routing finishing cut for Left Hand 90
5c)
Cutting bolt recess slots for Male 90
5d)
bolt.
45
Joint (Corner Joint) - (Fig.6a-9d)
O
8
9
6a) Setting up for the Right Hand 45
Female
Routing the Right Hand 45
6b)
cuts x 5.
Routing the Right Hand 45
6c)
cut.
Cutting bolt recess slots Female 45
6d)
-10-
Male Joint.
O
PF
CL
Start Here
8.5mm
Joint (35mm Inset)
Start Here
Joint (35mm Inset)
90
o
90
LH
o
4
4
5
Male
5
Male
Female Joint.
O
Joint (35mm Inset)
Joint (35mm Inset)
90
o
RH
90
o
2
2
35mm
Male Joint.
O
Inset
3
Male
3
Male
45
45
Joint
Joint
o
o
45
45
Joint
Joint
o
o
7
8
6
5
8
7
6
5
7
6
Male
Male
Male
Male
9
8
7
6
Male
Male
O
Female Joint roughing
O
Female Joint finishing
O
CL
Male
O
Male Joint.
O
connecting
O
8.5mm
CL
PF
Female
O
Female Joint.
O
RH
connecting
O
35mm
Male
O
Inset
Male Joint.
O
connecting
O
No.20
Male
Male
Female Joint.
connecting bolt.
O
E