LUND 86521213 Instructions De Montage page 2

LIGHT BAR INSTALLATION:
1. Remove light bar from box and screw bolts and washers into each end.
2. Slide bolts into crossbeam brackets with the washers on the outside of the bracket, and tighten using
the supplied allen key.
PROCEDURE:
REMOVE CONTENTS FROM BOX. VERIFY ALL PARTS ARE PRESENT. READ INSTRUCTIONS
CAREFULLY BEFORE STARTING INSTALLATION. NOT COMPATIBLE WITH OPTIONAL FULL
COVERAGE FACTORY ALUMINUM SKID PLATE. OPTIONAL SKID PLATE MUST BE REMOVED AND
CANNOT BE REINSTALLED. CUTTING IS REQUIRED.
NOTE: It may be necessary to remove/relocate front license plate and license plate bracket. It is not required,
but strongly recommended. If local/state law requires a front license plate, license plate relocation kit is
available.
1. From under the front of the vehicle, remove the plastic lower air dam from the front bumper cover,
(Figure 1).
2. Start installation at the passenger side, front of the vehicle. Remove the (2) outer factory hex nuts
attaching the bumper mount to the end of the frame, (Figure 2). NOTE: It may be necessary to
temporarily remove the factory tow hook from the passenger side.
3. Select the passenger side frame mounting bracket, (Figure 3). Slide the Bracket over the (2) threaded
studs. Secure the Bracket to the studs with the factory hex nuts, (Figures 4 & 9). Leave hardware
loose at this time.
4. Slide (1) Large Spacer Washer between the Mounting Bracket and the frame cross member, (Figures
5 & 6). Insert (1) 10mm x 120mm Hex Bolt with (1) 10mm x 34mm OD Large Flat Washer and (1) Large
Spacer Washer into and through the hole in the back of the cross member. Make sure the Spacer
Washer is against the cross member covering the large hole, (Figures 7 & 9). Push the long bolt
through the outer Spacer Washer and Frame Bracket. Secure the Bracket to the Bolt with (1) 10mm x
34mm Large Flat Washer and (1) 10mm Nylon Lock Nut, (Figures 8 & 9). Leave hardware loose at this
time. NOTE: Trim plastic splashguards attached to the bottom corners of the bumper as necessary to
clear brackets.
5. Repeat Steps 2—4 for driver side Bracket installation.
6. Next, hold the plastic air dam up in position against the Mounting Brackets. Trace the location of the
two brackets onto the back of the air dam, (Figure 10). Use a sharp knife or hacksaw blade to carefully
cut two slots to clear the brackets. IMPORTANT: Do not cut through the top or bottom edge of the air
dam. Do not cut off the mounting tabs from the top of the air dam. For best results, check all
measurements before cutting, start with a small opening and slowly enlarge the slots until Brackets
clear the air dam. Reinstall the air dam but leave hardware loose at this time.
7. Next, carefully unwrap the Bull Bar. Select (1) Bull Bar Mounting Bracket, (Figure 11). Attach the
Bracket to the Bull Bar with (2) Bolt Assembly's. Snug but do not tighten hardware. Repeat this Step to
install the driver side Bull Bar Bracket onto the Bull Bar.
Page 2 of 6
I-Sheet Number I-20253 Rev.A
REVOLUTION BULL BAR
2016 TOYOTA TACOMA
01/19/17