Parts List; Grill Assembly - LUND 99643 Mode D'emploi

PARTS LIST

1. grill bowl - 1 pc.
2. grill cover - 1 pc.
3. short legs - 2 pc.
4. long legs - 2 pcs.
5. upper connector - 2 pcs.
6. lower connector - 2 pcs.
7. bottom shelf - 1 pc.
8. rear wall - 1 pc.
9. wheel - 2 pcs.
10. upper connector - 1 pc.
11. magnet - 1 pc.
12. door - 2 pcs.
13. door handle - 2 pc.
14. door axle - 2 pc.
15. side shelf - 2 pcs.
16. gas control of the side burner - 1 pc.
17. handweel of the side burner - 1 pc.
18. decorative cover plate of the side burner - 1 pc.
19. grate of the side burner - 1 pc.
20. magneto - 1 pc.
21. auxiliary grate - 1 pc.
22. grate - 2 pcs.
23. gas hose (avaliable separately)
24. gas regulator (avaliable separately)
25. handweel of the burner - 3 pcs
26. set of nuts and bolts for mounting the grill
SAFETY INSTRUCTIONS
Use only outdoors. Due to the potential for a build-up of gas, which could lead to a fi re or explo-
sion, it is permitted to use the grill only outdoors. It is forbidden to use the grill in garages, factories,
and other rooms. The grill must not be exposed to the infl uence of precipitation.
Read the manual before using the device. The compliance with the included recommendations
can protect the user against injury, fi re or explosion. The manual must be kept for the whole time of
grill usage. In the case of product transfer to others, you must pass it along with the manual.
WARNING: Accessible parts of the device may be very hot. Keep children away from the
device. Using the device, it should be noted that under infl uence of fl ames the tools heat up to
high temperatures. Use protective gloves against heat and catch only by the handles designed for
this purpose.
Do not move the device during its operation. The transport of the device during its operation
can cause its overturning, which can cause serious burns and fi re. During transportation the fl exi-
ble cord connecting the gas cylinder with a grill can be damaged, which can lead to uncontrolled
discharge of gas and cause a fi re or an explosion.
After usage you should turn off the valve on the gas bottle. Closing the valves, which are pla-
ced on the grill, will not cut off the supply of gas to the grill. Leaving the installation under pressure
can cause an uncontrolled fl ow of gas, which may cause fi re and explosion.
You may not alter the structure of the device. The manufacturer is able to guarantee security
only in the case when the grill assembly is in accordance with the manufacturer's recommendations.
Unproper alterations can cause uncontrolled fl ow of gas, which may cause fi re and explosion.

GRILL ASSEMBLY

Because of the injury risk you should be careful when installing the grill. Wear protective gloves.
Grill assembly, as it is described below, must be carried out in brightly lit room.
Using screws join the front and rear legs by the upper link (II).
Attention! In the case of longer legs, ore attention should be paid to that the holes for the attachment
of the wheels be in one line. The brackets located on the top of legs are mounted to the rear legs
and after mounting they should be facing inwards.
Between the front and rear legs lower connectors (III) should be fi xied with screws. Attention! Upper
and lower connectors should be installed opposite to each other (IV).
The feet should be connected with screws (V) to the lower shelf (VI). Then fi x the rear wall (VII)
using screws.
Put the axle through the hole in the wheel, and then the axle put through the hole in the lower part
of the longer legs. Secure axle with the cotter pin (VIII).
Using bolts and nuts attach the magnet (X) to the front edge of the bottom shelf.
To the front legs attach with screws the upper connector, it should be noted that the magnet atta-
ched to the connector was directed to the front and bottom of the grill (XI).
Prepare door, by using the screws attach handles to them (XII). Then attach them to the grill struc-
ture. To do this, move the rotation axis through the hole in the upper connector, through the holes in
door and through the hole in bottom shelf (XIII). Check whether the door close and open freely, and
whether the magnets keep it in the closed position. Adjust the magnets location if required.
To the upper part of the legs attach side shelf (XVI) using screws (XV). Attention: the left shelf has
the hole for burner and the hole for burner regulator, make sure that the hole for the attachment of
the regulator will be in front of grill.
Put the grill bowl on the legs, fi x it using the screws to holes in upper leg connectors (XVII).
From the left shelf bottom insert the side burner control in the hole, and from the front mount a
decorative cover plate. The fi x the whole part using screws, then slide on the regulator mandrel the
handweel (XIX). The regulator mandrel is fl attened on one side, and the hole in the handweel has
the shape adapted to the shape of the mandrel. Only proper installation will ensure that the scale
of the burner will be correctly red.
Put the side burner from the top shelf, so that its intake was located at on the control nozzle. Attach
the burner to the shelf using screws screwn from the underside of the shelf (XX).
To the controler contact connect magneto cable (the 21ST), and magneto itself screw to the shelf
(XXII). Secure the burner by side grate (XXIII).
Insert the grill tray into the gap in back wall (XXIV).
Open the grill cover and fi x in the cover and in the bowl the auxiliary grate, putting the rod ending
of grate through the holes in cover and in bowl. Rods endings, which are placed in the cover, you
should secure by cotter pins (XXV). This will prevent from accidentally falling off by the auxiliary
grate during opening or closing of the cover. Properly fi tted auxiliary grate always remains in a
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O P E R A T I N G
horizontal position, regardless of the position of grill cover.
On the mandrels(XXVII), which are mounted on the inner surface of the front and back walls of the
bowl, put the burners covers (XXVIII). Each cover is supported by four mandrels, two in the front
and two in back wall of the bowl. Make sure that the cover cannot itself slide off from the madrels
during usage.. It is forbidden to use the grill without having properly mounted cover burners.
Grill grate put to the bowl to so that it is resting on the edge of inside bowl (XXIX).
GRILL OPERATION
WARNING! This appliance shall be kept away from infl ammable materials.
WARNING! When using the grill, you should wear protective protecting you against being
burned.
WARNING! During connecting the gas cylinder and during the use of grill, it is forbiddent to
smoke and the approach the fi re.
Grill designation
Grill is designed for preparing food in the open air. The product is intended for use only by individu-
als and may not be used in a trade or commercial applications.
It is forbidden to use any other fuel than listed in the manual. It should not be used for room heating and
for heating of other products than food. The main grate is used for preparing food by its direct placement
on the grate. It is prohibited to putting the vessels on it such ask, for example pots or pans. To reheat the
food in vessels the side burner is used, it is prohibited to directly prepare the dishes on side burner grate
Technical data
Product name: Gas grill
Catalog number of the product: 99643
Heat input power: 16,0 kW (1165 g/h) (4 x 3,2 kW + 3,2 kW)
Type and pressure of the supply gas: butane G30 and propane G31 at the pressure of 37 mbar
Category of the gas device according to EN 498: I
The method of gas supply: gas cylinders weighing 11 kg; the maximum size of the cylinder is 310
mm in diameter and 600 mm in height, measured with the installed valve.
Number of burners: 4 main burners and 1 side burner
Diameter of the nozzle: 0,8 mm
The dimensions of the main grill length x width: 660 x 400 mm
External grill dimensions with the cover closed length x width: 1480 x 560 x 1060 mm
The total weight of grill without gas cylinder: approximately 32 kg
Manufacturer and authorized service: TOYA S.A. ul. Sołtysowicka 13-15, 51-168 Wrocław, Poland
Comments to grill assembly
It is prohibited to change the grill structure independently. Do not disassemble the components, that
are assembled and sealed at the factory, especially the gas installation.
In the case of side burner, you may need to adjust magneto before grill fi rst use. The spark must
jump from the magneto in place of the burner holes. In another case, magneto may incorrectly
ignite gas or not ignite it at all. If necessary, bend the magneto mandrel by using a small force. Any
magneto adjustments must be made when the gas cylinder is disconnected.
Preparation of the grill for use
Make sure the barbecue has been mounted acc. to the instructions. The barbecue and cylinders
must be placed on equal and non-fl ammable fl oor. If wheels of the barbecue are equipped with an
interlock, use it to stabilize the unit. Make sure next to the barbecue (also above it) there are not
any fl ammable materials as well as other sources of heat and fi re. Leave 1 m of free space around
the barbecue. Above the barbecue there must not be any obstacles.
Note! Check whether all knobs of burners are set at their „closed" position.
Connect the barbecue with the gas cylinder using the fl exible hose and the gas reducing valve.
Both, the reducing valve and the hose must be purchased separately. It is recommended using
ready sets of the hose connected with the reducing valve VOREL 99670 or VOREL 99671. The
reducing valve in afore-enumerated sets is adjusted to decrease the gas pressure acc. to require-
ments binding in Poland. The reducing valve does not enable regulation of the gas pressure; it just
limits gas pressure in a cylinder to the value safe for the grill. The reducing valve must meet norms
of the European standard EN 16129. If the reducing valve is connected with the hose in a factory,
do not modify this connection.
Insert a metal cable tie into the loose end of the hose and then slide end of the hose on the connec-
tor pipe of the barbecue (XXXI). Protect the connection using the cable tie. Do not close the cable
tie too much; it is enough to assure tightness of the connection. Too tight cable tie can damage the
hose. The gas reducing valve was equipped with a thread connection, which can be mounted on
the gas cylinder valve by means of a wrench. The cylinder must be located in such a place that the
hose is not bent, twisted or over-stressed. Before connecting check the hose for potential damages.
In case of detection or wear & tear of the hose, it must be replaced with a new one. To do this send
the barbecue to an authorized service. A user must not replace the hose by himself/herself. Do not
use a hose not intended to transfer the gas. The hose must be from 80 cm to 150 cm long. Use only
fl exible hoses designed to transfer the liquid propane or butane.
After connecting it check tightness of the gas installation.
In case local regulations require other hose and / or a reducing valve, purchase such ones, which
meet all binding regulations.
Under normal conditions of use, it is recommended to replace the correctly installed reducer every
10 years from the year of production, which is visible on the reducer. Local regulations may require
other periods of reducer replacement. In the case of reducer use outdoors, you shoul place it or
protect it against getting any water. During operation you, you should ensure good ventilation for
the reducer, that will prevent water condensation inside the device. Reducer is designed to operate
in ambient temperatures from -20 to + 50 degrees C. If the reducer has been installed behind
another reducer, then you should adjust the pressure in installation to fi t it within the range of the
input pressure supported by the reducer attached to grill, taking into account the pressure declines
on the connectors in installation. Reducer should not be placed lower than the gas cylinder, this will
allow to prevent the liquefaction of gas during the emptying of gas cylinders. Pipes and hoses used
to connect the reducer inlet should lower in the direction of gas cylinder.
Due to the proximity of burners it is forbidden to set the bottle on bottom grill shelf. The cylinder
must be positioned vertically. Before you screw on it is necessary to remove the protective foil (seal)
from cylinder, check the condition of seal, and, in case of absence of damage and wear, you should
screw the reducer nut to the cylinder valve. The connection should be screwed by force required to
obtain tightness. Excessive twisting of the connection may damage the gasket and the connection
will not achieve the required tightness. It is prohibited to screw down the reducer to valve with a
damaged seal. In this case, you must obtain from the manufacturer of the cylinder the information
needed to carry out the exchange of seal.
I N S T R U C T I O N S
3B/P(37)