Service And Maintenance - Greenlee G10 Tugger Manuel D'instructions

SERVICE
Tool service must be performed only by qualified
repair personnel. Service or maintenance performed by
unquali ed personnel could result in a risk of injury.
When servicing a tool, use only identical
replacement parts. Follow instructions in the
"Maintenance" section of this manual. Use of
unauthorized parts or failure to follow maintenance
instructions may create a risk of electric shock or injury.
Maintenance
Maintenance should be performed by authorized
personnel only.
Specific Service Notes
• Average brush life for commutator brushes is about
100 hours. Replace brushes if they are shorter than
9.5 mm (3/8").
• Replace rope ramp if it is grooved more than
6.5 mm (1/4").
• Replace the capstan if it is grooved more than
0.15 mm (1/16").
• The puller should not require any lubrication during its
normal service life.
The rst reduction hub will be damaged if the leads
are reversed.
Capstan Removal
1. Use a 1-1/8" socket to remove capstan retaining
bolt and washers.
2. Pull the capstan off of the shaft.
If the capstan is stuck: Pull out the rope ramp.
Use two pry bars on opposite sides of the capstan
between the gear housing and the capstan.
3. Remove key.
4. Remove rope ramp.
Capstan Assembly Notes
1. Remove oxidation before assembling.
2. Do not hammer capstan onto shaft. Use a 65 mm
(2-1/2") or longer bolt to draw the capstan onto the
shaft.
Right Angle Sheave Bracket Removal
1. Remove detent pin.
2. Slide arm towards motor. Use a small punch to
remove the roll pin.
3. Remove bracket.
Greenlee Tools, Inc.
G10 Tugger™ Portable Cable Puller
38
4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070