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INSTALLATION – PRODUCT OPERATION
Only qualified personnel authorised by the manufacturer should perform the installation of the welding equipment. During the installation, the
operator must ensure that the machine is disconnected from the mains. Connecting generators in serial or in parallel is forbidden.
EQUIPMENT DESCRIPTION (FIG-1)
This machine is designed to carry out the car body repair operations described below :
- spot welding on sheets using a pneumatic clamp,
- welding of sheets using a gun,
- welding of nails, rivets, washers, studs, mouldings,
- repair of bumps and impacts (hail impacts with the pliers option).
1-
SD card reader
2-
Interface (MMI)
3-
Cooling unit
4-
Overhanging arm locking support
5-
Filter
DESCRIPTION OF THE G CLAMP (FIG-2)
1-
Arm locking/unlocking lever
2-
Cooling pipe
3-
Gyroscope
4-
Pneumatic body
5-
Over-opening electrode
Clamp opening : push the button (FIG 2 - 10), the opening of the clamp can be released. The electrode retracts in the clamp leaving a space of
80 mm to access the welding area instead of 20 mm when not in use.
POWER SUPPLY
• This material is designed to be powered by a 3-phase 400V power supply only (50-60 Hz) with four wires with a neutral one connected to the earth
and fitted with a 20 A D-rated circuit breaker (or aM type fuse).
The permanent current absorbed (l1p or ILp) displayed in the section «technical specifications» of this manual relates to use at maximum power.
Check that the power supply and its protection (fuse and/or circuit breaker) are compatible with the current needed by the machine. In some
countries, it may be necessary to change the plug to allow the use at maximum settings.
• Power supply recommendations :
In order to limit the voltage drop in the power supply line and to avoid any risk of disconnection of the protection, it is imperative to connect the
equipment to a «dedicated» socket. This plug must be connected to the electrical panel and only power this equipment.
When using an extension cord, it must have a length and cross-section appropriate to the voltage of the equipment. Use an extension cord that
complies with national regulations.
L1 : Phase 1
L2 : Phase 2
• The device turns into protection mode if the power supply tension is below or above the 15%. To indicate this default, the screen displays an error
code.
• In order to ensure optimal functioning of the equipment, check that the compressed air circuit can supply 8 bar (116 Psi) and then connect the air
supply to the back of the machine. The machine must not be used on an air network with a pressure under 4 bar (58 Psi) or over 10 bar (145 Psi).
CONNECTION TO A GENERATOR
The equipment is not protected against the regular overvoltage waves emitted by the power generator. It is therefore not recommended to connect
them on this type of power supply.
36
Power supply cable
L1
L2
L3
L3 : Phase 3
: Earth (Green/Yellow or green)
GYSPOT PTI S7
6-
Fan
7-
Power-on switch
8-
Power cord
9-
Filling cap
10-
Cooling liquid gauge
6-
Mobile arm
7-
Side handle
8-
Remote settings button
9-
Spot welding button
Plug 400 V / 3 phases + earth
L1
L2
L3
Neutral (not used)
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