Ecolab Elados EMP II - E10 Notice Technique page 32

Table of Contents
1 General ......................................................................................................................... 33
1.1 EBS Article numbers .................................................................................................................. 33
1.2 Transport damage ..................................................................................................................... 33
1.3 Warranty coverage .................................................................................................................... 33
1.4 Contact address / Manufacturer ................................................................................................. 33
2 Safety ............................................................................................................................ 34
2.1 Safety notes .............................................................................................................................. 34
2.2 Emphases ................................................................................................................................. 34
2.3 Numberings ............................................................................................................................... 34
2.4 Special safety notes for maintenance and repair work ................................................................. 34
3 Delivery scope .............................................................................................................. 35
4 Functional description ....................................................................................................................... 36
5 Setup / Mounting .......................................................................................................... 37
5.1 Setup ........................................................................................................................................ 37
5.2 Mounting ................................................................................................................................... 37
5.3 Mounting diagram ...................................................................................................................... 37
6 Device installation ........................................................................................................ 38
6.1 Hydraulic installation ................................................................................................................. 38
6.1.1 Installation examples ............................................................................................................................................ 38
6.1.2 Connecting the suction pipe and pressure pipe ................................................................................................... 40
6.2 Electrical installation ................................................................................................................. 40
7 Startup .......................................................................................................................... 41
7.1 Switching the Pump ON ............................................................................................................. 41
7.2 Switching the Pump OFF ........................................................................................................... 41
7.3 Setting the metering capacity (mechanical) ................................................................................. 41
7.4 Venting the metering pump ........................................................................................................ 41
7.5 Metering rate calculation (volumetric measurement) .................................................................... 42
8 Maintenance ................................................................................................................. 43
8.1 Replacing the suction / pressure valve and valve cartridges ........................................................ 43
8.1.1 Installation drawing 3 Ball-Valve........................................................................................................................... 44
8.1.2 Installation drawing 2 Ball-Valve (type 00043 - 00112) ........................................................................................ 44
8.1.3 Changing the valve cartridges (only type V3014 and V3025) ............................................................................... 45
8.2 Replacing the diaphragm and pump head ................................................................................... 45
8.3 Aligning the mechanical stroke adjustment ................................................................................. 46
9 Operating faults / Trouble shooting ............................................................................. 47
10 Wearing parts and spare parts (standard version) ...................................................... 48
10.1 Exploded drawings type V3014, V3025, 00043, 00048, 00072 and type 00112 ............................. 48
10.1.1 Set of wearing parts type V3014, V3025, 00043, 00048, 00072 and type 00112 ................................................. 49
10.2 Exploded drawing type 00240 .................................................................................................... 50
10.2.1 Set of wearing parts Type 00240.......................................................................................................................... 50
11 Technical Datas ............................................................................................................ 51
11.1 Pump key .................................................................................................................................. 51
11.2 Dimensions ............................................................................................................................... 52
11.2.1 Type V3014, V3025, 00043, 00048, 00072 and Type 00112 ............................................................................... 52
11.2.2 Type 00240 .......................................................................................................................................................... 53
11.3 Technical specifications "Overview tables" ................................................................................. 53
11.3.1 Electrical Data ...................................................................................................................................................... 53
11.3.2 General data - Standard pumps ........................................................................................................................... 54
11.3.3 Deviant datas - Pumps in the "Higher Pressures (HP)" versions .......................................................................... 54
11.4 Materials ................................................................................................................................... 54
11.5 Metering rates ........................................................................................................................... 54
11.6 Delivery capacity depending on the backpressure and stroke setting ........................................... 55
11.6.1 Delivery capacity type V3014 / 1 MPa (10 bar) .................................................................................................... 55
11.6.2 Delivery capacity type V3014 / 1.6 MPa (16 bar) (special version: higher pressures) .......................................... 55
11.6.3 Delivery capacity type V3025 / 1 MPa (10 bar) .................................................................................................... 56
11.6.4 Delivery capacity type V3025 / 1.6 MPa (16 bar) (special version: higher pressures) .......................................... 56
11.6.5 Delivery capacity type 00043 / 1 MPa (10 bar) ..................................................................................................... 57
11.6.6 Delivery capacity type 00043 / 1.6 MPa (16 bar) (special version: higher pressures) .......................................... 57
11.6.7 Delivery capacity type 00048 / 0.4 MPa (4 bar) .................................................................................................... 58
11.6.8 Delivery capacity type 00072 / 0.6 MPa (6 bar) .................................................................................................... 58
11.6.9 Delivery capacity type Typ 00072 / 1 MPa (10 bar) .............................................................................................. 59
11.6.10 Delivery capacity type 00112/ 0.5 MPa (5 bar) ..................................................................................................... 59
11.6.11 Delivery capacity type Typ 00240 / 0.2 MPa (2 bar) ............................................................................................. 60
12 Declaration of Conformity ............................................................................................ 61
417101339_EMP_II_E10 32 Rev. 10-01.19