Honda BF40D Manuel D'utilisation page 306
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• FORWARD BEVEL GEAR SHIM
1) Set the special tool on a new 35 x 58 x 17 mm bearing.
1
TOOL:
Bearing height gauge
2
2) Measure the gap (F) in the special tool as shown.
Determine the tolerance using the following formula and
3
record it.
4
Formula: F - 0.5 = Tolerance
5
Example:
When the gap (F) is 0.6 mm (0.02 in):
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0.6 - 0.5 = 0.1
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The tolerance is +0.1 mm (+0.004 in).
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3) Remove the trim tab from the gear case (P. 11-47).
4) Cross reference the engagement mark located on the trim
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tab installation part of the gear case in the position shown
and the tolerance calculated in step 2, and refer to the shim
10
selection table to determine the required thickness of the
shim (Sf).
11
5) Select the shims from the forward bevel shims of different
thickness to obtain the required thickness (Sf) by
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combining the shims.
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<Shim type table>
[1] Shim type
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[3] Forward bevel shim A
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[4] Forward bevel shim B
[5] Forward bevel shim C
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[6] Forward bevel shim D
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6) Install the trim tab on the gear case (P. 11-47).
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Forward bevel gear shim selection table
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0.00
(0.000)
20
-
+0.05
(+0.002)
1
0.55 (0.022) 0.50 (0.020) 0.45 (0.018) 0.40 (0.016)
2
0.50 (0.020) 0.45 (0.018) 0.40 (0.016) 0.35 (0.014)
3
0.45 (0.018) 0.40 (0.016) 0.35 (0.014) 0.30 (0.012)
4
0.40 (0.016) 0.35 (0.014) 0.30 (0.012) 0.25 (0.010)
5
0.35 (0.014) 0.30 (0.012) 0.25 (0.010) 0.20 (0.008)
6
0.30 (0.012) 0.25 (0.010) 0.20 (0.008) 0.15 (0.006)
Refer to P. 11-41 for the information on how to read the shim
selection table and shim combination.
11-43
07LPJ-ZV30200
[2] Thickness
0.10 mm (0.004 in)
0.15 mm (0.006 in)
0.30 mm (0.012 in)
0.50 mm (0.020 in)
[5] Unit: mm (in)
[4] Tolerance
+0.05
+0.10
+0.15
(+0.002)
(+0.004)
(+0.006)
-
-
-
+0.10
+0.15
+0.20
(+0.004)
(+0.006)
(+0.008)
[2]
35 x 58 x 17 mm
BEARING
[3] GAP
(DIMENSION F)
[1]
GEAR CASE
Engagement mark on gear case
Dimension B: 47.5 0.15 mm (1.87 0.006 in)
[6] Mark
1
+0.10 - +0.15 mm (+0.004 - +0.006 in)
2
+0.05 - +0.10 mm (+0.002 - +0.004 in)
3
0.00 - +0.05 mm (0.000 - +0.002 in)
4
-0.05 - 0.00 mm (-0.002 - 0.000 in)
5
-0.10 - -0.05 mm (-0.004 - -0.002 in)
6
-0.15 - -0.10 mm (-0.006 - -0.004 in)
306
[1]
BEARING HEIGHT
GAUGE
07LPJ-ZV30200
[2]
ENGAGEMENT MARK
[7] Range
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