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Before use, adjustment or maintenance, it is important
to read this instruction manual very carefully. This ma-
nual must be stored in a safe place for any future reference.
This ANEST IWATA spray guns kit complies
to ATEX regulations 94/9/EC, protection level:
II 2 G X Suitable for using Zones 1 and 2.
X marking: Any static electricity discharge from the spray gun is to be
diverted to the ground via the conductive air hose as stipulated.
ALWAYS observe WARNINGS and CAUTIONS in this
instruction manual.
Symbol WARNING
Hazard level
WARNING
Potentially hazardous Death or serious injury
situation
CAUTION
Potentially hazardous Minor to moderate injury
situation
IMPORTANT Potentially hazardous Property damage
situation
1. TECHNICAL SPECIFICATIONS
Max. working air pressure: 7.0 bar (100 PSI) Air connection:
Noise Level (LAeqT)*:
79.7 dB (A)
Max. Temperature range:
5 ~ 40 °C
* Measuring point: 1m backwards from gun, 1.6m height.
Model
Nozzle
Air cap
size
set
Classic Plus
Ø mm
Mark
W400
W400-082G
0.8
W400-102G
1.0
W400-122G
1.2
LV2
W400-132G
1.3
W400-142G
1.4
W400-162G
1.6
W400-182G
1.8
LV1
W400-202G
2.0
R2
W400-251G
2.5
W1
W400 BellAria
W400-104G
1.0
BA4-1
W400-124G
1.2
W400-134G
1.3
W400-144G
1.4
W400-164G
1.6
BA4-2
W400-184G
1.8
W400-204G
2.0
W400 WB
W400 WB-101G
1.0
W400 WB-121G
1.2
WB1
W400 WB-131G
1.3
W400 WB-141G
1.4
W400 WB-132G
1.3
WB2
W400 WB-142G
1.4
W400 WB-162G
1.6
W400 WBX
W400 WBX-124G
1.2
WBX
W400 WBX-134G
1.3
W400 WBX-144G
1.4
LPH 400
LPH-400-124LV
1.2
LPH-400-134LV
1.3
LPH-400-144LV
1.4
LV4
LPH-400-164LV
1.6
LPH-400-184LV
1.8
2. SAFETY WARNING
FIRE AND EXPLOSION
1. Never use the following HALOGENATED HYDROCARBON SOLVENTS:
which can cause cracks or dissolution of gun body (aluminium) due to
chemical reaction. UNSUITABLE SOLVENTS: methyl chloride, dichloro-
methane, 1.2-dichloroethane, carbon tetrachloride, trichloroethylene,
1.1.1-trichloroethane
2. Sparks and open flames are strictly prohibited. Paints can be highly
flammable and can cause fire.Do not expose to open flames, electrical
goods, cigarettes etc.
1
Consequence
G 1/4"M
Fluid connection:
M16x1.5mm
Weight g (lbs)**: 380 (0.84)
** Weight without cup.
Air inlet
Fluid
Air
pressure
output
consumption
ml/min
ml/min
Nl/min
60
95
140
280
2.0
160
210
240
320
290
3.0
460
360
3.0
580
360
130
250
180
250
220
2.0
250
285
270
360
375
90
120
230
140
1.8
160
160
390
160
250
150
2.0
370
195
200
90
110
1.1
270
130
150
190
3. Securely ground spray gun using conductive air hose. (Less than1MΩ)
Always ensure that the spray gun is earthed correctly.
PROTECTION OF HUMAN BODY
1. Use in a well-ventilated site, using a spray booth.
Poor ventilation can cause organic solvent poisoning and fire.
2. Always wear protective gear (safety glasses, mask, gloves) to avoid
inflammation of eyes and skin.
In case of any physical discomfort, immediately seek medical advice.
3. Wear earplugs if necessary.
Noise level can exceed 80 dB(A), depending on operating conditions and
painting site.
4. Pulling the trigger many times during operation, may cause carpal
tunnel syndrome. Always rest, in case of tiredness.
IMPROPER USE
1. Never point gun towards people or animals.
2. Never exceed maximum working pressure or maximum operating
Temperature
3. Always release air and fluid pressure before cleaning, disassembling
or servicing. Otherwise, remaining pressure can cause bodily injury due
Pattern
to improper operation or scattering of cleaning liquid.
Width
mm
4. Tip of fluid needle set has a sharp point.
Do not touch the tip during maintenance to avoid accidents.
80
150
175
5. Never use this gun to spray foods or chemicals.
225
Otherwise, foreign substance, could cause corrosion of fluid passages
255
which could adversely affect health.
270
260
320
6. Never alter this spray gun, to avoid insufficient performance and dam-
340
age.
200
7. If something goes wrong, immediately stop operation and find the
220
cause. Do not use again, until you have solved the problem.
280
300
330
8. Do not enter working areas, where robots, reciprocators, etc. are used,
375
until they have been turned off. Otherwise, they could cause injury.
390
3. HOW TO USE
230
260
280
CAUTION
290
- Use clean air filtered through air dryer and air filter.
300
310
- When using this gun for the first time after purchase, adjust fluid nee-
340
dle packing set (21), spray cleaner to clean fluid passages and
remove rust preventive oil.
360
390
- Firmly fix hose or container to spray gun, to avoid disconnection of
390
hose or container, that can cause bodily injury.
260
1. Firmly connect an air hose to air nipple 1/4"(5-1).
280
2. Firmly connect a suitable cup to fluid nipple (5-2).
290
270
3. Flush fluid passages with a compatible cleaner.
320
4. Pour paint into container, test spray, adjust fluid output and pattern width.
4. HOW TO OPERATE
_ Suggested atomizing air pressure is 2.0 to 3.0 bar (29 to 43PSI).
_ Recommended paint viscosity differs according to paint property and
painting conditions. 15 to 23 sec. / Ford cup#4 is recommended.
_ Set the spray distance from the gun to the work piece, as near as possi-
ble within the range of 150-250 mm (5.9 - 9.8 in).
_ The gun should be held so that it is perpendicular to the surface of the
workpiece at all times. Then, the gun should move in a straight and hori-
zontal line. Arcing the gun causes uneven painting.
GB
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