5.1 - ROUTINE MAINTENANCE
FOR SAFETY: When servicing machine all repairs must be performed
by an authorized service person. Use manufacturer supplied or
approved replacement parts
WARNING: Disconnect Battery Cables and Unplug Charger
Power Cord Before Servicing Machine
CHECK
Check the battery liquid
(Lead Acid Battery)
The belts for slackening
Tightness of nuts and screws
The brushes for wear
The gaskets for wear and
leakages
If all the functions are in
working order
Check the state of the motor
carbon brushes and replace
them if they are worn.
Replace the motor carbon
brushes
Replace the filter
Pict. 5.2.2
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Pict. 5.2.1
5.2 -BATTERY MAINTENANCE
The battery must be kept clean and dry. Keep the terminals and
poles clean. Every 10 hours, remove the caps and check the
electrolyte level. If necessary top up with distilled water. The
battery should be serviced in a properly ventilated area. During this
operation, do not expose the battery to open flames and do not
smoke. The battery charge should last about 3 hours; if you notice
that it is much shorter, check that:
* the brushes are not obstructed;
* the battery is completely charged.
5.2.1 -BATTERY RECHARGE
( for lead acid battery only)
When the machine is off
- Remove the caps from the battery cells.
- Add distilled water and replace caps.
- Connect battery charger cord ( pict.5.2.1 ).
FOR SAFETY: When Servicing machine avoid contact with
battery acid. Wear protective gloves and eye protection
when handling batteries or battery cables
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IMPORTANT : The on-board battery charger is factory set to
accommodate a GEL battery. To use a WET (lead acid) battery with the
machine, the charger's internal dipswitches must be reconfigured as
shown below. Failure to follow these instructions will result in battery
damage.
WET (LEAD ACID) BATTERY DIPSWITCH PANEL CONFIGURATION
GEL BATTERY DIPSWITCH CONFIGURATION
The dip-switches are situated under the square display label on the
battery charger ( see pict. 5.2.2)
The length of time the battery charge lasts will depend on its
routine maintenance and on its discharge level. Do not allow the
battery charge to drop below the limit signalled by the indicator
lights pos.4 Fig.3. Once the max. discharge level has been
reached, the machine stops and must be recharged in order to
restart working.
Charge indicator lights
Green light: The battery is charged.
Yellow light: The battery is running out; recharge as soon as
possible.
Red Light: The battery has run out. DO NOT continue to operate
the machine, recharge immediately.
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WARNING: Batteries Emit Hydrogen
Gas. Keep Sparks And Open Flame
Away.
Keep
Battery
Open When Charging
.
Compartment